Overview
The ZF 4657.056.079 6 WG 210 Powershift Transmission Assembly | Complete Unit is a fully integrated, factory-matched gearbox core designed for heavy-duty off-highway machinery. This complete assembly serves as the central power transfer module within the WG 210 series, managing torque distribution across six forward speeds. The SKU 4657.056.079 represents a drop-in replacement unit that eliminates the need for partial rebuilds, ensuring structural integrity through its precision-machined casing. It interfaces directly with the TRANSMISSION HOUSING and the HOUS.FRONT SECT to form the primary load-bearing structure of the drivetrain.
Symptoms of Failure
- Erratic gear engagement under load: When the complete unit wears, operators report delayed or harsh shifting during uphill travel, often accompanied by a grinding noise from the clutch pack area.
- Hydraulic fluid contamination: Internal seal degradation allows metal particles to circulate, causing the oil to appear milky or dark. This symptom frequently requires replacement of the HOUSING REAR PART due to scoring.
- Torque converter stall: A failing assembly prevents proper lock-up, resulting in engine RPM spikes without corresponding vehicle movement. This is often misdiagnosed as a pump issue.
- External oil seepage at mating flanges: Cracks in the main casing or worn CYLINDRICAL PIN bores lead to visible drips around the bell housing interface.
Technical Specifications
| Parameter | Value |
|---|---|
| Overall Length | 785 mm |
| Dry Weight | 195 kg (430 lbs) |
| Housing Material | GGG-40 Ductile Cast Iron |
| Max Input Torque | 2,100 Nm |
| OEM Reference | ZF 4657.056.079 |
| Bolt Torque Spec (Main Case) | 120 Nm + 90° |
| Oil Capacity | 28 liters (SAE 10W-30) |
Compatibility
This complete unit is engineered for the ZF WG 210 series, but its mounting pattern and spline count also suit earlier WG 180 and WG 200 models with minor adapter modifications. It is a direct fit for 6 WG 210 configurations used in loaders, graders, and compactors from 2010 onward. Always verify the bell housing bolt pattern against your existing TRANSMISSION HOUSING before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657101033 | TRANSMISSION HOUSING | Main structural casing for gear clusters |
| 4657201027 | HOUS.FRONT SECT | Front section supporting input shaft bearings |
| 4657201012 | HOUSING REAR PART | Rear section enclosing output shaft and PTO |
| 0631306792 | CYLINDRICAL PIN | Alignment dowel for housing mating surfaces |
| 0636100801 | CAP SCREW | M12 fastener for housing bolts |
| 4656301148 | FIXING PLATE | Locks clutch pack retaining nuts |
| 4657301032 | SCREEN SHEET | Fine mesh filter for oil return line |
| 4657301033 | SCREEN SHEET | Coarse mesh pre-filter for suction side |
| 0636100803 | CAP SCREW | M10 fastener for valve body cover |
| 4681301040 | OIL FEED.HOUSG. | Pressurized oil distribution manifold |
