ZF 4657.056.138 6 WG 210 Powershift Transmission Assembly | Complete Unit

ZF 6 WG 210 Powershift Transmission (Part No. 4657.056.138) 鈥?Complete factory-assembled unit from the WG 190/WG 210 family. This is a genuine ZF powershift transmission, manufactured by ZF Friedrichshafen AG for heavy construction equipment including wheel loaders, graders, and dozers. Supplied as a complete, ready-to-install assembly. Also referenced as: 4657056138 / 4657.056.138 / 4657 056 138.

Overview

The ZF 4657.056.138 6 WG 210 Powershift Transmission Assembly is a complete, factory-grade unit engineered for heavy-duty off-highway machinery. This assembly serves as the central power transfer module within the WG 210 series, integrating the torque converter, planetary gear sets, and hydraulic clutch packs into a single, ready-to-install package. As a direct replacement for the SKU 4657.056.138, this unit eliminates the need for piecemeal rebuilding, ensuring optimal gear engagement and load management in wheel loaders, graders, and industrial tractors. The assembly interfaces directly with the 4657101082: TRANSMISSION HOUSING to form the structural backbone of the drivetrain.

Symptoms of Failure

  • Delayed or harsh gear engagement: When the assembly wears, hydraulic pressure drops, causing a noticeable lag or jarring shift when moving from neutral to forward or reverse.
  • Chronic transmission fluid leaks: Degraded seals within the assembly allow ATF to weep from the bell housing or output flange, often leaving puddles under the machine after shutdown.
  • Torque converter shudder under load: A vibrating or chattering sensation during low-speed, high-torque operations indicates internal clutch pack wear or stator failure.
  • Intermittent loss of drive in specific ranges: The transmission may suddenly fail to engage 3rd or 4th gear, pointing to a fractured planetary carrier or worn piston seals inside the assembly.

Technical Specifications

Parameter Value
OEM Part Number 4657.056.138
Assembly Type 6-Speed Powershift (Complete Unit)
Dry Weight (approx.) 185 kg (408 lbs)
Overall Length 620 mm
Overall Width 480 mm
Overall Height 410 mm
Housing Material High-Strength Cast Iron (GGG-40)
Max Input Torque 1,200 Nm
OEM Reference ZF 6 WG 210

Compatibility

This complete unit is specifically designed for the ZF WG 210 series. It is also a direct fit for the WG 180 and WG 200 series when used with the appropriate adapter plate. The assembly is compatible with the 4657201166: HOUS.FRONT SECT and the 4657201170: HOUSING REAR PART to create a sealed drivetrain envelope. For extended rebuilds, the 4657298102: HOUSING REAR SECTION provides additional structural support for the output shaft.

Related Components

Part Number Name Function
4657101082 TRANSMISSION HOUSING Main structural casing for gear train
4657201166 HOUS.FRONT SECT Front section enclosing torque converter
4657201170 HOUSING REAR PART Rear casing supporting output shaft
4657298102 HOUSING REAR SECTION Extended rear housing for PTO mounting
0631306816 CYLINDRICAL PIN Alignment pin for housing mating
0636100801 CAP SCREW M10 bolt for housing fastening
4656301148 FIXING PLATE Locks clutch pack retaining ring
4657301032 SCREEN SHEET Fine mesh filter for oil circuit
4657301033 SCREEN SHEET Coarse mesh pre-filter for sump
0636100803 CAP SCREW M12 bolt for valve body attachment
Transmission Fitment

ZF 6 WG 210

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