Overview
The ZF 4657.066.022 6 WG 211 Powershift Transmission Assembly | Complete Unit is a fully integrated drop-in assembly designed for heavy-duty off-highway machinery. This complete unit serves as the central torque-converter and gearbox module within the WG 211 series, managing power distribution from the engine to the driveline. The SKU 4657.066.022 denotes a factory-matched assembly that includes the main casing, clutch packs, and hydraulic valve body. It mounts directly between the engine bellhousing and the axle differential, with the TRANSMISSION HOUSING providing structural integrity for the entire powertrain.
Symptoms of Failure
- Delayed engagement or gear slipping under load: Worn clutch discs or degraded seals inside the assembly cause hesitation when shifting from neutral to forward or reverse, particularly on inclines.
- External oil leaks at the main case seams: Cracks or gasket failures in the HOUS.FRONT SECT or HOUSING REAR PART allow transmission fluid to escape, leading to low pressure and overheating.
- Abnormal whining or grinding noises during operation: Bearing wear or misalignment of the planetary gear sets produces metallic sounds that intensify with engine RPM.
- Erratic shifting or loss of power to wheels: Internal hydraulic circuit blockages or a failing torque converter stator prevent consistent power transfer, often accompanied by a burning smell.
Technical Specifications
| Parameter | Value |
|---|---|
| OEM Part Number | 4657.066.022 |
| Assembly Type | Complete Powershift Unit (6-speed) |
| Dry Weight | Approx. 185 kg (408 lbs) |
| Overall Length | 720 mm |
| Overall Width | 480 mm |
| Overall Height | 510 mm |
| Housing Material | High-strength cast iron (GGG-40) |
| Max Input Torque | 1,200 Nm |
| Fluid Capacity | 22 liters (ATF Dexron III) |
| Mounting Interface | SAE 3 bellhousing pattern |
Compatibility
This complete unit is engineered specifically for the ZF WG 211 series of powershift transmissions. It is directly compatible with models including the WG180, WG200, and WG211 variants used in wheel loaders, telehandlers, and industrial tractors. The assembly also fits select WG150 and WG250 configurations when paired with the correct adapter plate. For proper installation, ensure the CYLINDRICAL PIN is aligned with the dowel holes in the main casing to prevent misalignment of the clutch drums.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657101049 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4657301130 | HOUS.FRONT SECT | Front section housing torque converter |
| 4657301131 | HOUSING REAR PART | Rear section supporting output shaft |
| 0631306816 | CYLINDRICAL PIN | Alignment dowel for housing assembly |
| 0636102489 | CAP SCREW | Fastener for front housing attachment |
| 4656301148 | FIXING PLATE | Locks clutch pack retaining ring |
| 0636102463 | CAP SCREW | Bolt for rear housing flange |
| 4657201133 | SCREEN SHEET | Oil filter mesh inside sump |
| 0636115287 | CAP SCREW | Fastener for valve body cover |
| 4657301065 | PLATE | Spacer plate between clutch packs |
