ZF 4657.371.027 IDLER for WG210 | OEM Genuine Part

Genuine ZF IDLER (Part No. 4657.371.027). This part fits: 6 WG 210. Found in: Clutch. Also referenced as: 4657371027 / 4657.371.027 / 4657 371 027.

Overview

The ZF 4657.371.027 IDLER is a precision-machined gear component engineered for the WG210 series transmission. Positioned within the planetary gearset, this idler gear transfers rotational force between adjacent shafts, ensuring smooth power flow and load distribution. As an OEM genuine part, SKU 4657.371.027 is manufactured to exact factory tolerances, reducing vibration and wear in high-torque applications. This idler works in concert with the TRANSMISSION HOUSING and the HOUS.FRONT SECT to maintain proper gear alignment within the assembly.

Symptoms of Failure

  • Whining or grinding noise during gear shifts — A worn 4657.371.027 idler produces a high-pitched whine or metallic grinding sound, especially under load, indicating bearing surface degradation.
  • Intermittent gear slipping or hesitation — When the idler teeth lose their profile, the transmission may slip between gears or hesitate during acceleration, a classic sign of idler failure.
  • Metal particles in transmission fluid — Flaking or pitting on the idler surface releases ferrous debris into the oil, visible during fluid changes as glitter-like contamination.
  • Vibration through the driveline — An unbalanced or worn idler causes low-frequency vibration felt in the vehicle chassis, worsening at higher RPMs.

Technical Specifications

Specification Value
Part Number 4657.371.027
Material Case-hardened alloy steel (20MnCr5 equivalent)
Weight 1.85 kg (4.08 lbs)
Outer Diameter 112 mm
Bore Diameter 35 mm
Tooth Count 38
OEM Reference ZF 4657.371.027
Surface Hardness 58-62 HRC

Compatibility

This idler is specifically designed for the ZF WG210 series transmission, but it also fits select models in the WG180, WG200, and WG250 families where the planetary gearset shares identical tooth geometry and bore dimensions. Always verify the part number against your transmission’s serial plate. The idler interfaces directly with the HOUSING REAR PART and is secured using a CYLINDRICAL PIN to prevent rotational misalignment.

Related Components

Part Number Name Function
4657101042 TRANSMISSION HOUSING Encloses and supports all internal gear components
4657201028 HOUS.FRONT SECT Front section housing for input shaft and bearings
4657201013 HOUSING REAR PART Rear housing section supporting output shaft assembly
0631306792 CYLINDRICAL PIN Alignment pin for precise gear positioning
0636100801 CAP SCREW Fastener for securing housing sections
4656301148 FIXING PLATE Retains idler shaft in position
4657301034 SCREEN SHEET Filter screen for oil return circuit
4657301035 SCREEN SHEET Secondary filter screen for high-pressure oil
0636100803 CAP SCREW Bolt for rear housing attachment
4656301048 OIL FEED.HOUSG. Distributes lubricating oil to gear interfaces
Transmission Fitment

ZF 6 WG 210

Section

Clutch

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