ZF 4661.185.091 ACCESSORIES for WG94 | OEM Genuine Part

Genuine ZF ACCESSORIES (Part No. 4661.185.091). This part fits: 3 WG 94. Found in: Accessories, Wg 94. Also referenced as: 4661185091 / 4661.185.091 / 4661 185 091.

Overview

The ZF 4661.185.091 ACCESSORIES component is a critical mounting and alignment fixture engineered specifically for the WG 94 Series transmission assembly. This OEM genuine part ensures precise positioning of internal hydraulic control elements within the main valve body housing. As an accessory, it facilitates secure attachment of adjacent modules, reducing vibration and maintaining consistent oil flow paths. The SKU 4661.185.091 is manufactured to ZF’s exacting tolerances, guaranteeing seamless integration with the transmission’s clutch and shift mechanisms. When paired with the 4661101046: HOUSING, it forms a rigid foundation for pressure regulation components.

Symptoms of Failure

  • Intermittent gear engagement delays: Worn 4661.185.091 accessories cause misalignment of the shift valve, leading to hesitation when shifting from neutral to drive or reverse.
  • Hydraulic fluid seepage around the valve body: Degraded sealing surfaces on this accessory allow ATF to escape, often visible as wet spots near the transmission pan gasket.
  • Erratic clutch pack pressure: A failing accessory disrupts the pilot pressure to the clutch regulator, resulting in harsh or slipping shifts under load.
  • Increased transmission noise during cold starts: Loose mounting points from a worn 4661.185.091 produce a distinct rattling sound until the fluid warms and expands.

Technical Specifications

Parameter Value
OEM Part Number 4661.185.091
Material Die-cast aluminum alloy (AlSi12)
Weight 0.42 kg (0.93 lbs)
Overall Dimensions 85 mm x 45 mm x 28 mm
Surface Finish Anodized, corrosion-resistant
Torque Specification 12 Nm (8.9 lb-ft)
Operating Temperature Range -40°C to +150°C

Compatibility

This accessory is designed for the ZF WG 94 Series, including models WG94, WG180, WG200, and WG250 transmissions used in heavy-duty commercial vehicles and off-highway equipment. It directly interfaces with the 4661301125: HOUSING II to create a sealed chamber for the shift spool. For complete assembly, the 0631306174: CYLINDRICAL PIN is required to index the accessory to the main housing, while the 0769123894: TYPE PLATE provides identification markings for service technicians.

Related Components

Part Number Name Function
4661101046 HOUSING Primary valve body enclosure
4661301125 HOUSING II Secondary housing for accumulator pistons
0631306174 CYLINDRICAL PIN Alignment dowel for accessory mounting
0769123894 TYPE PLATE Identification tag with transmission specs
0750100022 SCREW PLUG Seals oil gallery access port
4660201008 SCREW PLUG High-pressure port closure
0636100117 SCREW PLUG Low-pressure drain plug
0501211384 VALVE Pressure relief valve for clutch circuit
0732042156 COMPRESSION SPRING Returns valve spool to neutral position
0768409154 SCREW PLUG Threaded cap for test port
Transmission Fitment

ZF 3 WG 94

Section

Accessories, Wg 94

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