Overview
The ZF 4663.298.002 REPAIR KIT (SKU: 4663.298.002) is an OEM genuine service assembly designed to restore internal sealing and pressure integrity in heavy-duty ZF powershift transmissions. This kit contains all necessary gaskets, seals, and wear components required to overhaul the clutch pack or valve body section. It is a critical maintenance item for construction machinery such as wheel loaders, dozers, and graders. When installed, this kit works directly with the 4663101001: HOUSING to prevent cross-contamination of hydraulic circuits and ensures proper alignment with the 4663301025: COVER.
Symptoms of Failure
- External oil seepage at housing joints: Worn seals inside the repair kit cause visible hydraulic fluid leaks around the transmission casing, particularly near the 0631306816: CYLINDRICAL PIN locations.
- Delayed or harsh gear engagement: Loss of internal pressure due to degraded O-rings results in sluggish shifting or sudden clunks when selecting forward or reverse.
- Transmission overheating: Internal leakage forces the pump to work harder, generating excess heat and reducing overall efficiency.
- Contaminated transmission fluid: Failed seals allow debris to enter the hydraulic circuit, often visible as metallic particles in the oil filter.
Technical Specifications
| Parameter | Value |
|---|---|
| OEM Part Number | 4663.298.002 |
| Kit Contents | Seals, gaskets, O-rings, snap rings |
| Material Composition | Nitrile rubber (NBR), steel-reinforced PTFE |
| Weight (approx.) | 0.85 kg (1.87 lbs) |
| Dimensions (packaged) | 200 x 150 x 50 mm |
| Operating Temperature Range | -40°C to +120°C |
| OEM Reference | ZF 4663.298.002 |
Compatibility
This repair kit is engineered for ZF WG series transmissions commonly used in construction machinery. It is a direct fit for the WG180, WG200, and WG211 models. It also applies to select ZF 4WG-200 and ZF 6WG-250 variants found in articulated dump trucks and crawlers. Always verify your transmission serial number before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4663101001 | HOUSING | Main structural casing for clutch assembly |
| 4663301025 | COVER | Seals the housing and retains internal components |
| 0631306816 | CYLINDRICAL PIN | Aligns housing and cover during assembly |
| 0636100817 | CAP SCREW | Fastens the cover to the housing |
| 4656301148 | FIXING PLATE | Secures internal clutch pack components |
| 0636611009 | STUD | Threaded rod for mounting auxiliary brackets |
| 0634303928 | O-RING | Static seal for hydraulic ports |
| 4475280099 | SCREW PLUG | Closes unused oil passages |
| 0634303266 | O-RING | Dynamic seal for rotating shafts |
| 4475280018 | SCREW PLUG | Magnetic drain plug for debris collection |
