Overview
The ZF 4681.160.001 CABLE WORKING MACHINE is a precision-engineered actuation component designed specifically for the BP210 and BP230 series transmissions. This OEM genuine part serves as the mechanical interface that translates driver input into precise cable movement, controlling gear selection and clutch engagement within the transmission assembly. The SKU 4681.160.001 mounts directly to the TRANSMISSION HOUSING, where it interacts with the shift mechanism to ensure smooth, reliable operation under heavy-duty industrial loads. As a genuine ZF component, it guarantees exact fitment and factory-specified performance tolerances.
Symptoms of Failure
- Erratic gear engagement or gear slipping: When the cable working machine wears, the cable tension becomes inconsistent, causing the transmission to slip out of gear or fail to engage fully during operation.
- Stiff or binding shift lever movement: A failing 4681.160.001 often results in increased resistance when shifting, making gear changes difficult or requiring excessive force from the operator.
- Audible clicking or grinding noises from the transmission housing: Worn internal components within the cable working machine can produce metallic sounds during gear changes, indicating misalignment or mechanical play.
- Oil seepage around the cable entry point: Deteriorated seals in this part allow transmission fluid to leak past the cable interface, leaving visible residue on the HOUS.FRONT SECT and surrounding areas.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4681.160.001 |
| OEM Reference | ZF 4681.160.001 |
| Material | High-strength steel alloy with corrosion-resistant coating |
| Weight | 0.85 kg (1.87 lbs) |
| Dimensions (L x W x H) | 145 mm x 65 mm x 40 mm |
| Operating Temperature Range | -40°C to +120°C |
| Compatible Cable Diameter | 5 mm – 8 mm |
Compatibility
This genuine ZF cable working machine is engineered for the BP210 and BP230 transmission series. It is also compatible with select WG180, WG200, and WG210 models that share the same cable actuation architecture. The part integrates with the HOUSING REAR PART and the CASE assembly, making it a critical link in the shift control system for industrial vehicles, construction equipment, and marine applications.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4681101002 | TRANSMISSION HOUSING | Main structural enclosure for gear train and shafts |
| 4681201007 | HOUS.FRONT SECT | Front section housing input shaft and bearings |
| 4681201008 | HOUSING REAR PART | Rear section supporting output shaft and seals |
| 4681298001 | CASE | External protective casing for internal components |
| 0631306074 | CYLINDRICAL PIN | Alignment pin for precise component positioning |
| 0636100801 | CAP SCREW | Fastener for securing housing sections |
| 4681301015 | FIXING PLATE | Mounting plate for cable working machine retention |
| 4681301016 | SCREEN SHEET | Filter screen for oil debris protection |
| 4681301017 | SCREEN SHEET | Secondary filter screen for fine particle filtration |
| 0636100803 | CAP SCREW | High-tensile fastener for critical joints |
Frequently Asked Questions
Q: How do I know if my ZF 4681.160.001 cable working machine needs replacement?
A: Look for symptoms like difficulty shifting gears, unusual noises during gear changes, or visible oil leaks near the cable entry point. If you experience any of these issues, inspect the part for wear or damage.
Q: Can I install this part without removing the entire transmission?
A: Yes, the cable working machine is externally accessible on the BP210 and BP230 series. However, you must first remove the FIXING PLATE and disconnect the cable linkage. Always consult the ZF service manual for proper procedure.
Q: Is this part compatible with aftermarket cables?
A: The 4681.160.001 is designed for OEM-spec cables with diameters between 5 mm and 8 mm. Using aftermarket cables may affect performance; we recommend genuine ZF cables for optimal fit and longevity.
📞 Need this part? Contact our ZF specialists:
Email: info@partszf.com |
Phone: +86 158 2286 3467 |
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