Overview
The ZF 4699.001.202 GK10 is an OEM genuine gearset component engineered for heavy-duty construction machinery transmissions. This precision-machined part sits within the planetary gear assembly, directly managing torque distribution and gear ratio engagement in ZF power shift transmissions. As a critical wear item, the SKU 4699.001.202 ensures synchronized load transfer between the input shaft and output drive, maintaining operational efficiency under extreme loads. It is designed to interface seamlessly with the 4699101125 HOUSING, which encloses the gearset, and the 0501329881 HOUSING COVER that seals the assembly against contaminants.
Symptoms of Failure
- Intermittent gear slipping under load: When the 4699.001.202 wears, teeth lose profile, causing the transmission to momentarily lose drive power during excavation or grading operations.
- Metallic grinding noise from the transmission housing: Worn gear surfaces produce a distinct high-pitched whine or grinding sound, especially during gear shifts or when reversing under heavy load.
- Oil contamination with metallic particles: Degradation of the gearset sheds fine steel debris into the transmission fluid, visible during oil changes as glitter-like particles in the sump.
- Delayed or harsh engagement: A failing GK10 gearset causes sluggish clutch pack engagement, leading to jerky starts or hesitation when moving from neutral to forward/reverse.
Technical Specifications
| Part Number | 4699.001.202 |
| Type | GK10 Gearset (Planetary) |
| Material | Case-hardened alloy steel (20MnCr5) |
| Weight | 4.8 kg (10.6 lbs) |
| Outer Diameter | 185 mm |
| Tooth Count | 34 teeth (sun gear) |
| OEM Reference | ZF 4699.001.202 |
| Hardness | 58-62 HRC |
Compatibility
This genuine ZF 4699.001.202 gearset is designed for use in the following ZF transmission models commonly found in construction machinery: WG180, WG200, WG211, and WG250 series. It is also compatible with select Ecomat 2 and Ecomat 4 variants used in wheel loaders and excavators. For proper installation, ensure the 0630513065 SNAP RING is correctly seated to retain axial position, and replace the 0634306309 O-RING to prevent fluid bypass at the housing interface.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101125 | HOUSING | Encloses gearset and supports bearing loads |
| 0501329881 | HOUSING COVER | Seals transmission housing and guides oil flow |
| 0630513065 | SNAP RING | Retains gearset axial position on shaft |
| 0634306309 | O-RING | Prevents oil leaks at housing joint |
| 0637885612 | BREATHER | Equalizes internal pressure and vents moisture |
| 0501331653 | SCREW PLUG | Seals oil drain/fill ports |
| 0636302013 | SCREW PLUG | Magnetic plug for ferrous debris capture |
| 0634801038 | SEALING RING | Provides static seal under high pressure |
| 0769100082 | TYPE PLATE | Identification plate with transmission serial number |
| 4699102156 | INPUT | Input shaft assembly for torque transfer |
