Overview
The ZF 4699.109.015 BRAKE PARTS assembly is a critical friction component engineered for the internal braking system of heavy-duty ZF powershift transmissions. This OEM genuine part, identified by SKU 4699.109.015, functions as a stationary brake piston or pressure plate within the clutch pack housing. It directly interacts with the rotating friction discs to halt output shaft rotation during directional shifts or parking brake engagement. Located between the HOUSING and the WHEEL SHAFT, this component ensures precise hydraulic clamping force is applied without distortion. As a genuine ZF part, it guarantees exact tolerances for consistent braking torque in construction machinery like wheel loaders and graders.
Symptoms of Failure
- Delayed or incomplete braking during directional shifts: When the 4699.109.015 wears, the transmission hesitates before engaging reverse or forward, often accompanied by a soft pedal feel.
- Internal hydraulic fluid bypass and overheating: A worn brake piston seal allows transmission oil to leak past the part, causing localized hot spots and discolored fluid.
- Intermittent parking brake slip on inclines: If the brake parts cannot hold static pressure, the machine rolls unexpectedly when parked on a grade.
- Metallic grinding noise from the transmission bell housing: Metal-on-metal contact occurs when the friction material on the PLANET CARRIER assembly wears through, damaging the brake disc surfaces.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4699.109.015 |
| Material | High-carbon steel with hardened friction face |
| Outer Diameter | 180 mm (approx.) |
| Inner Diameter | 120 mm (approx.) |
| Thickness | 8.5 mm |
| Weight | 1.2 kg |
| OEM Reference | ZF 4699.109.015 |
| Surface Finish | Ground, Ra 0.8 µm |
Compatibility
This brake component is designed for ZF WG series powershift transmissions commonly used in construction machinery. It is a direct fit for the WG180 and WG200 series, as well as the WG150 and WG211 models. The part interfaces with the BASIC PARTS kit, which includes the necessary seals and snap rings for installation. Always verify your transmission serial number against ZF’s parts catalog, as the brake piston depth varies between the WG180 and WG200 housings.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699100020 | BASIC PARTS | Seal and snap ring kit for brake assembly |
| 4699300136 | HOUSING | Transmission case housing the brake pack |
| 4699300155 | WHEEL SHAFT | Output shaft driven by the brake pack |
| 4699300127 | PLANET CARRIER | Carrier for planetary gears adjacent to brake |
| 4699300098 | INNER DISK CARRIER | Hub for inner friction discs |
| 4699200011 | RING GEAR | Stationary ring gear for planetary set |
| 4699300152 | TOOTHED DISC | Friction disc for brake pack |
| 4699300153 | RING GEAR | Secondary ring gear for torque path |
| 4699300154 | RING | Retaining ring for brake piston |
| 4699300128 | PLANETARY GEAR | Planet gear for reduction stage |

