ZF 4699.109.051 BRAKE PARTS | OEM Genuine Part

Genuine ZF BRAKE PARTS (Part No. 4699.109.051). Found in: Brake Parts, Viewer_Gp25_Table_0. Also referenced as: 4699109051 / 4699.109.051 / 4699 109 051.

Overview

The ZF 4699.109.051 BRAKE PARTS assembly is a critical OEM genuine component engineered for the internal braking systems of heavy-duty construction machinery transmissions. This part functions as a friction-facing and pressure plate set, positioned within the clutch pack assembly to modulate torque transfer and enable controlled deceleration under extreme loads. Designed to withstand high thermal stress and continuous engagement cycles, the SKU 4699.109.051 ensures precise stopping force in demanding environments such as wheel loaders, dozers, and graders. When paired with the 4699101157: HOUSING and 4699201018: HOUSING, this brake set forms the core of the transmission’s hydraulic braking circuit.

Symptoms of Failure

  • Delayed or erratic braking response: Worn friction material causes hesitation when engaging the service brake, leading to unsafe machine operation.
  • Transmission oil contamination: Degraded brake particles mix with hydraulic fluid, turning it dark and gritty, which accelerates wear on seals and valves.
  • Audible grinding or squealing during deceleration: Metal-on-metal contact from worn plates produces high-pitched noise, indicating immediate replacement is needed.
  • Reduced holding power on inclines: The machine rolls backward on slopes due to insufficient clamping force from the brake pack.

Technical Specifications

Specification Value
Part Number 4699.109.051
Material Sintered bronze friction lining on hardened steel core
Outer Diameter 180 mm (7.09 in)
Inner Diameter 120 mm (4.72 in)
Thickness 3.5 mm (0.138 in)
Weight 0.85 kg (1.87 lbs)
OEM Reference ZF 4699.109.051
Operating Temperature Range -40°C to +150°C
Related Hardware 0636100132: TORX SCREW, 0631302072: CYLINDRICAL PIN, 0634801038: SEALING RING, 0636302013: SCREW PLUG, 0501319149: SCREW PLUG, 0637101790: BREATHER, 0631302221: CYLINDRICAL PIN

Compatibility

This brake part is engineered for ZF WG180, WG200, and WG250 series transmissions commonly used in construction machinery. It directly fits models such as the ZF 4WG180, 4WG200, and 5WG250, where it replaces the original friction disc set. The part also integrates with the 4699309080: HOUSING COVER to seal the brake chamber. Always verify your transmission serial number against the OEM parts catalog before ordering.

Related Components

Part Number Name Function
4699101157 HOUSING Encloses the brake pack and directs oil flow
4699201018 HOUSING Secondary housing for clutch/brake assembly
4699309080 HOUSING COVER Seals the brake chamber and supports bearings
0636100132 TORX SCREW Fastens housing components with high torque
0631302072 CYLINDRICAL PIN Aligns housing halves during assembly
0634801038 SEALING RING Prevents oil leakage between mating surfaces
0636302013 SCREW PLUG Closes hydraulic test ports
0501319149 SCREW PLUG Seals drain or fill openings
0637101790 BREATHER Equalizes internal pressure and vents moisture
0631302221 CYLINDRICAL PIN Locates cover plate precisely
Section

Brake Parts, Viewer_Gp25_Table_0

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