ZF 4699.199.054 LOOSE PARTS | OEM Genuine Part

Genuine ZF LOOSE PARTS (Part No. 4699.199.054). Found in: Loose Parts, Viewer_Gk40_Table_0. Also referenced as: 4699199054 / 4699.199.054 / 4699 199 054.

Overview

The ZF 4699.199.054 LOOSE PARTS is a genuine OEM component engineered for precision fitment within heavy-duty construction machinery transmissions. This part functions as a critical internal assembly element, typically located in the clutch pack or planetary gear set region of the transmission housing. It ensures correct axial clearance and load distribution during high-torque operations. The SKU 4699.199.054 is a factory-sealed loose parts kit that must be replaced as a unit to maintain OEM tolerances. When servicing a ZF transmission, this component is often installed alongside the 4699100080: BASIC GEARBOX to restore original gear mesh geometry.

Symptoms of Failure

  • Intermittent gear slipping under load: Worn loose parts can cause the clutch pack to lose clamping force, resulting in sudden power loss during excavation or grading.
  • Metallic grinding noise from transmission sump: Debris from a failing 4699.199.054 assembly contaminates the oil, producing a distinct high-pitched whine or grinding sound at low RPM.
  • Oil seepage at the bell housing interface: Deteriorated sealing surfaces within the loose parts kit allow transmission fluid to weep past the 0634309122: SHAFT SEAL, leaving visible drips on the undercarriage.
  • Delayed engagement when shifting from neutral to drive: Internal clearance loss from worn shims causes a hesitation of 2-3 seconds before torque is transmitted to the wheels.

Technical Specifications

Parameter Value
OEM Part Number 4699.199.054
Material Composition Case-hardened steel alloy / Nitrile rubber seals
Outer Diameter 145 mm ± 0.5 mm
Inner Diameter 85 mm ± 0.3 mm
Thickness (assembled) 22.4 mm
Weight 0.87 kg
OEM Reference ZF 4699.199.054
Operating Temperature Range -40°C to +120°C

Compatibility

This genuine loose parts kit is designed for ZF WG series transmissions commonly used in wheel loaders, graders, and compactors. It is directly compatible with the following ZF models: WG180, WG200, WG210, and WG310. The 4699.199.054 assembly also fits select 4WG-200 and 6WG-310 variants. For proper installation, always pair this kit with a new 0634801038: SEALING RING and verify end-play using the 0630000091: SHIM RING to achieve the specified 0.15-0.35 mm axial clearance.

Related Components

Part Number Name Function
4699100080 BASIC GEARBOX Main transmission housing assembly
0634309122 SHAFT SEAL Prevents oil leakage at output shaft
0634801038 SEALING RING Static seal for clutch piston bore
0630000091 SHIM RING Adjusts planetary gear end-play
0630000255 SHIM RING 0.5 mm thickness spacer
0630000058 SHIM RING 0.3 mm thickness spacer
0630000059 SHIM RING 0.4 mm thickness spacer
0630000061 SHIM RING 0.6 mm thickness spacer
0501341241 WHEEL STUD Fastener for final drive hub
0750117782 TAPERED ROLLER BEARING Supports planetary carrier rotation
Section

Loose Parts, Viewer_Gk40_Table_0

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