Overview
The ZF 4699.302.216 SPUR GEAR is a precision-machined OEM genuine component engineered for the WG100, WG130, and WG131 transmission series. This gear sits within the intermediate shaft assembly, where it transfers rotational torque from the input shaft to the output shaft via a constant-mesh helical design. As a critical element of the gear train, the 4699.302.216 ensures smooth power delivery and load distribution under heavy-duty industrial conditions. The part number 4699.302.216 is laser-etched for traceability and must be matched exactly during rebuilds to maintain factory tolerances. This spur gear works in concert with the 4699101071 HOUSING and the 4699301145 HOUSING to form a sealed, lubricated chamber that protects gear meshing from contamination.
Symptoms of Failure
- Whining or howling noise during acceleration: Worn gear teeth on the 4699.302.216 create uneven contact patterns, producing a distinct high-pitched whine that intensifies under load. This is a common long-tail search query for “ZF transmission whining noise when accelerating.”
- Metallic debris in transmission oil: As the spur gear surface spalls or pits, small metal particles contaminate the lubricant. Operators may notice glitter-like particles during oil changes, signaling imminent gear failure.
- Intermittent gear slipping under heavy torque: When the gear teeth lose their original profile, the transmission may momentarily lose engagement, causing a brief loss of drive power. This symptom often appears in “ZF WG100 gear slipping under load” searches.
- Vibration through the shift lever or chassis: A worn 4699.302.216 creates imbalance in the gear train, transmitting noticeable vibration at specific RPM ranges, particularly in the 1200–1800 RPM band.
Technical Specifications
| Specification | Value |
|---|---|
| Part Number | 4699.302.216 |
| Gear Type | Spur Gear, Constant Mesh |
| Material | Case-Hardened Alloy Steel (20MnCr5) |
| Tooth Count | 38 Teeth (estimated) |
| Module | 4.5 mm |
| Outside Diameter | 180 mm ±0.05 mm |
| Bore Diameter | 45 mm H7 |
| Face Width | 32 mm |
| Weight | 2.85 kg |
| OEM Reference | ZF 4699.302.216 |
| Hardness | 58–62 HRC |
Compatibility
This spur gear is specifically designed for the ZF WG100, WG130, and WG131 transmission models. It also fits select variants of the WG180 and WG200 series when used in the intermediate shaft position. Always verify the gear train configuration before installation. The 4699.302.216 is not compatible with WG210 or WG250 models without a full gear set replacement. For proper sealing, pair this gear with the 4699309085 HOUSING COVER and secure it using the 0636101411 CAP SCREW to prevent axial play.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101071 | HOUSING | Encloses gear assembly; provides oil gallery |
| 4699301145 | HOUSING | Secondary housing for output shaft support |
| 4699309085 | HOUSING COVER | Seals gear chamber; retains lubricant |
| 0636101411 | CAP SCREW | Fastens housing cover to main case |
| 0631302212 | CYLINDRICAL PIN | Aligns housing halves during assembly |
| 0634801038 | SEALING RING | Prevents oil leakage at shaft exits |
| 0501319149 | SCREW PLUG | Closes oil drain/fill ports |
| 0637885613 | BREATHER | Equalizes internal pressure; vents moisture |
| 0730365801 | TYPE PLATE | Identifies transmission model and serial |
| 0636302013 | SCREW PLUG | Seals inspection or test ports |
ZF 4699.302.216 SPUR GEAR – Gear RFQ Support
PartsZF helps B2B buyers source ZF 4699.302.216 SPUR GEAR with fast RFQ support, expert part-number lookup, documentation review, and export coordination. This gear page is built from confirmed catalog, media, and reference data to reduce sourcing uncertainty for construction machinery transmission parts.
Part-Number Summary
Use ZF number 4699.302.216 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: INPUT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 4699.302.216 |
|---|---|
| Normalized SKU | 4699302216 |
| Part name | SPUR GEAR |
| Product category | gear |
| Cross-reference support | Available for RFQ review |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4646.302.128 HELICAL GEAR
- ZF 4143.316.088 PINION
- ZF 4657.302.007 INPUT GEAR
- ZF 4657.354.044 OUTPUT GEAR
- ZF 4644.306.326 GEAR SHIFT HOUSING
