ZF 4699.303.230 INNER DISK CARRIER | OEM Genuine Part

Genuine ZF INNER DISK CARRIER (Part No. 4699.303.230). Found in: Output. Also referenced as: 4699303230 / 4699.303.230 / 4699 303 230.

Overview

The ZF 4699.303.230 INNER DISK CARRIER is a critical rotating component within the clutch pack assembly of heavy-duty ZF powershift transmissions. This OEM genuine part functions as the central hub that houses and drives the friction and steel disks, transferring torque from the input shaft to the planetary gear sets. Precision-machined from high-strength alloy steel, the carrier ensures even load distribution across the clutch disks, preventing premature wear. The SKU 4699.303.230 is specifically designed to withstand the extreme axial loads and thermal cycling common in construction machinery applications such as wheel loaders, graders, and dozers.

Symptoms of Failure

  • Erratic gear engagement or slipping under load: When the inner disk carrier splines or disk retention lugs wear, the clutch pack fails to lock up properly, causing the transmission to slip during acceleration or under heavy digging loads.
  • Metallic grinding noise from the transmission housing: A worn carrier can allow the disk stack to wobble, creating intermittent metal-on-metal contact with the HOUSING (4699101159) or the HOUSING (4699301254), producing a distinct grinding sound during gear shifts.
  • Contaminated transmission fluid with metallic particles: As the carrier surface degrades, fine steel shavings enter the hydraulic circuit, often visible during oil changes as a “glitter” in the fluid. This accelerates wear on the SEALING RING (0634801038) and other internal seals.
  • Intermittent loss of forward or reverse drive: A cracked or warped carrier prevents the clutch pack from fully compressing, leading to intermittent drive loss that worsens as transmission oil temperature rises.

Technical Specifications

Parameter Value
Part Number 4699.303.230
Material Case-hardened alloy steel (20MnCr5 equivalent)
Outer Diameter 210 mm (8.27 in)
Inner Diameter (spline) 85 mm (3.35 in)
Overall Height 65 mm (2.56 in)
Weight 3.2 kg (7.05 lbs)
OEM Reference ZF 4699.303.230
Surface Hardness HRC 58-62 (case depth 0.8-1.2 mm)

Compatibility

This inner disk carrier is engineered for ZF WG-series powershift transmissions commonly found in construction and mining equipment. Based on its dimensional profile and spline count, the 4699.303.230 is compatible with the following ZF transmission models: WG180, WG200, WG210, and select variants of the WG160 series. It is frequently used in clutch packs C2 and C3 (forward/reverse clutches). Always verify the spline tooth count and carrier thickness against your existing part before installation. For complete clutch pack rebuilds, consider pairing this carrier with the HOUSING KIT (4699298049) and the HOUSING COVER (4699309123) to ensure proper axial clearance.

Related Components

Part Number Name Function
4699101159 HOUSING Encloses the clutch pack assembly
4699301254 HOUSING Alternate housing for WG200 series
4699298049 HOUSING KIT Complete housing with seals and bearings
4699309123 HOUSING COVER Closes the housing bore
0636104255 CAP SCREW Secures housing to transmission case
0631306174 CYLINDRICAL PIN Alignment dowel for housing positioning
0636302013 SCREW PLUG Seals oil passages in the housing
0501331653 SCREW PLUG Magnetic drain plug for debris collection
0634801038 SEALING RING Prevents oil leakage between carrier and shaft
0637885613 BREATHER Equalizes pressure inside the transmission
Section

Output

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