Overview
The ZF 4699.801.202 GK10 is a precision-engineered gear cluster assembly designed for heavy-duty construction machinery transmissions. This OEM genuine part functions as a primary power transfer component within the planetary gear set, converting rotational input from the torque converter into usable torque for the driveline. The SKU 4699.801.202 sits directly within the intermediate shaft assembly of ZF’s modular transmission architecture, where it meshes with the 4699001202: GK10 companion gear to manage load distribution under extreme operating conditions. Manufactured from case-hardened alloy steel, this component ensures minimal backlash and sustained performance in excavators, wheel loaders, and graders.
Symptoms of Failure
When the ZF 4699.801.202 gear cluster begins to degrade, operators typically notice intermittent gear slipping under load during excavation or grading cycles. A second common indicator is metallic grinding noises from the transmission housing, particularly when shifting between forward and reverse ranges. Third, contaminated transmission fluid with visible metal particles often appears during routine oil changes, signaling advanced wear on the gear teeth. Finally, erratic engagement of the PTO or wheel drive may occur, especially when the 4699101125: HOUSING alignment shifts due to bearing failure.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4699.801.202 |
| Type | GK10 Gear Cluster |
| Material | 20MnCr5 Case-Hardened Alloy Steel |
| Weight | 4.85 kg (10.7 lbs) |
| Outer Diameter | 142 mm |
| Tooth Count | 34 (Drive) / 28 (Driven) |
| Heat Treatment | Carburized & Tempered to HRC 58-62 |
| OEM Reference | ZF 4699.801.202 |
| Interchange | 4699001202 |
Compatibility
This ZF 4699.801.202 GK10 gear cluster is engineered for use in the following ZF transmission models commonly found in construction machinery: WG180, WG200, WG211, and WG250 series. It also integrates with the 4699102156: INPUT shaft assembly and the 4699103016: OUTPUT flange in 4-speed powershift configurations. For optimal sealing and retention, always pair this gear with the 0634306309: O-RING and 0630513065: SNAP RING during rebuilds.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699001202 | GK10 | Companion gear cluster for torque distribution |
| 4699101125 | HOUSING | Transmission casing alignment component |
| 4699102156 | INPUT | Input shaft assembly for power intake |
| 4699103016 | OUTPUT | Output flange for driveline connection |
| 0501329881 | HOUSING COVER | Seals the transmission housing end |
| 0630513065 | SNAP RING | Retains gear cluster on shaft |
| 0634306309 | O-RING | Prevents fluid leakage at joints |
| 0637885612 | BREATHER | Equalizes internal pressure |
| 0501331653 | SCREW PLUG | Seals inspection ports |
| 0636302013 | SCREW PLUG | Drain plug for oil changes |
