Overview
The ZF 4699.803.026 GK20 is a precision-engineered OEM genuine part designed for the clutch pack assembly within ZF heavy-duty powershift transmissions. This component plays a critical role in modulating hydraulic pressure to engage and disengage gear sets, ensuring smooth power transfer under extreme loads in construction machinery. The SKU 4699.803.026 is a direct replacement for the original factory-installed GK20, guaranteeing exact fitment and material integrity. It sits between the main housing and the piston assembly, where it must withstand high thermal stress and continuous cyclic pressure without deformation.
Symptoms of Failure
When the ZF 4699.803.026 GK20 begins to wear, operators often notice delayed gear engagement or a soft shift feel, especially when transitioning from forward to reverse under load. A second common symptom is intermittent transmission slipping during uphill operation, which can be mistaken for low fluid levels. Third, erratic clutch pressure fluctuations may appear on diagnostic tools, leading to harsh shifts or shuddering. Finally, contaminated hydraulic fluid with metallic particles is a clear indicator that the GK20 surface has degraded, requiring immediate replacement to prevent cascading damage to the 4699101046 HOUSING and adjacent components.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4699.803.026 (GK20) |
| Material | Hardened alloy steel with anti-friction coating |
| Outer Diameter | 180 mm (7.09 in) |
| Inner Diameter | 120 mm (4.72 in) |
| Thickness | 22.5 mm (0.89 in) |
| Weight | 1.85 kg (4.08 lbs) |
| OEM Reference | ZF 4699.803.026 |
| Operating Pressure | 18-22 bar (261-319 psi) |
Compatibility
This GK20 component is primarily used in ZF WG180, WG200, and WG210 series transmissions found in wheel loaders, dozers, and graders. It also fits select variants of the ZF 4WG-200 and 6WG-200 models. Always verify the transmission serial number against the SKU 4699.803.026 to ensure correct fitment. When replacing this part, inspect the 4699301109 HOUSING for scoring and the 4699301017 BEARING COVER for wear, as these surfaces directly interface with the GK20. Additionally, the 4699301085 COVER must be torqued to factory specifications to prevent fluid bypass.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101046 | HOUSING | Encloses the clutch pack and directs oil flow |
| 4699301109 | HOUSING | Supports the piston and GK20 assembly |
| 4699301017 | BEARING COVER | Seals the bearing cavity and retains lubrication |
| 4699301085 | COVER | Protects the clutch pack from external debris |
| 4699301014 | THREAD PROTECTIVE SHIELD | Prevents thread damage during assembly |
| 0634303141 | O-RING | Seals hydraulic passages between components |
| 0734307407 | PROTECTION CAP | Covers exposed ports during transport |
| 0634309600 | SHAFT SEAL | Prevents oil leakage along rotating shafts |
| 0637885612 | BREATHER | Equalizes internal pressure and vents moisture |
| 0636102023 | CAP SCREW | Secures the housing to the transmission case |
