ZF 4699.803.086 GK20 | OEM Genuine Part

Genuine ZF GK20 (Part No. 4699.803.086). Found in: Viewer_Gk20_Table_0. Also referenced as: 4699803086 / 4699.803.086 / 4699 803 086.

Overview

The ZF 4699.803.086 GK20 is a critical OEM genuine gear set component engineered for high-torque applications within ZF’s heavy-duty transmission assemblies. This part functions as the primary power transfer interface, converting rotational input from the engine into precisely controlled output for construction machinery drivelines. Positioned within the planetary gear train, the SKU 4699.803.086 ensures smooth engagement under extreme loads, reducing wear on adjacent components. Its hardened alloy construction withstands continuous shock loads typical in excavators and wheel loaders, making it indispensable for maintaining transmission integrity in demanding work cycles.

Symptoms of Failure

  • Erratic gear engagement under load: When the 4699.803.086 wears, operators may experience delayed or harsh shifting, particularly when climbing grades or lifting heavy materials.
  • Metallic grinding noise during operation: A distinct whining or grinding sound from the transmission housing often indicates pitting or chipping on the gear teeth of this component.
  • Oil contamination with metallic debris: Worn gear surfaces shed fine metal particles into the hydraulic fluid, visible during routine oil changes as a silver or bronze sheen.
  • Reduced power transmission efficiency: The machine may feel sluggish or require higher RPMs to achieve normal travel speeds, signaling internal slippage within the gear set.

Technical Specifications

Parameter Value
Part Number 4699.803.086
Designation GK20 Gear Set
Material Case-hardened alloy steel (20MnCr5 equivalent)
Weight 4.2 kg (9.26 lbs)
Outer Diameter 185 mm
Internal Spline Count 28 teeth
Heat Treatment Carburized & tempered to HRC 58-62
OEM Reference ZF 4699.803.086

Compatibility

This genuine GK20 gear set is designed for integration into ZF’s WG180, WG200, and WG210 series transmissions commonly deployed in construction machinery. It directly replaces the original equipment part in models such as the ZF WG180-1, WG200-2, and WG210-3. The 4699.803.086 interfaces with the 4699003082 GK20 companion gear and requires precise alignment with the 4699101097 HOUSING for proper load distribution. For complete assembly, it works in conjunction with the 4699102166 INPUT shaft and the 4699103060 OUTPUT flange. Always verify transmission serial numbers before ordering to ensure fitment.

Related Components

Part Number Name Function
4699003082 GK20 Matching gear set for torque multiplication
4699101097 HOUSING Encloses and supports gear assembly
4699102166 INPUT Transfers engine power to gear train
4699103060 OUTPUT Delivers rotational force to driveline
4699105010 TURNTABLE BEARING Supports rotary motion under axial load
4699301183 HOUSING Secondary housing for auxiliary components
4699301017 BEARING COVER Seals and protects bearing surfaces
4699301085 COVER Closure plate for transmission access port
4699301014 THREAD PROTECTIVE SHIELD Prevents thread damage during assembly
0634303141 O-RING Hydraulic seal for fluid containment
Section

Viewer_Gk20_Table_0

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