ZF 4699.804.136 GK25 | OEM Genuine Part

Genuine ZF GK25 (Part No. 4699.804.136). Found in: Viewer_Gk25_Table_0. Also referenced as: 4699804136 / 4699.804.136 / 4699 804 136.

Overview

The ZF 4699.804.136 GK25 is a genuine OEM shift cylinder assembly engineered for heavy-duty construction machinery transmissions. This precision component controls clutch pack engagement within the valve body, directly managing gear selection under high torque loads. Positioned as a critical hydraulic actuator inside the transmission housing, the SKU 4699.804.136 ensures smooth ratio changes in wheel loaders, dozers, and graders. When paired with the 4699101043 HOUSING, this part maintains sealed hydraulic pressure for consistent shift timing. The GK25 designation indicates a specific bore diameter and stroke length optimized for ZF’s modular transmission architecture.

Symptoms of Failure

  • Delayed or harsh gear engagement — Worn internal seals cause pressure loss, leading to sluggish shifts or sudden clunks when moving from neutral to drive.
  • Hydraulic oil seepage around the valve body — Cracks in the cylinder bore or degraded O-rings allow ATF to escape, often pooling near the 4699301106 HOUSING interface.
  • Intermittent gear slipping under load — As the piston fails to hold full stroke, the clutch pack partially disengages during uphill operation or heavy digging cycles.
  • Erratic shift patterns in cold starts — Thermal expansion differences between the cylinder and the 4699301015 HOUSING COVER create temporary binding, causing missed shifts until the transmission warms.

Technical Specifications

Part Number 4699.804.136 (GK25)
Type Shift Cylinder / Piston Assembly
Material Hardened alloy steel with nitrile seals
Bore Diameter 25 mm
Stroke Length 32 mm
Operating Pressure 12–18 bar (174–261 psi)
Weight 0.42 kg (0.93 lbs)
OEM Reference ZF 4699.804.136
Thread Size M10 x 1.5 (piston rod)

Compatibility

This genuine ZF GK25 cylinder is designed for the WG180, WG200, and WG210 series powershift transmissions commonly found in Volvo, Liebherr, and Caterpillar construction equipment. It also fits select 4WG-200 and 5WG-300 models produced between 2008 and 2020. The part interfaces directly with the 4699301085 COVER and requires proper alignment with the shift rail assembly. Always verify your transmission serial number against ZF’s compatibility chart, as early WG180 units may use a different piston length.

Related Components

Part Number Name Function
4699101043 HOUSING Encloses shift cylinder assembly
4699301106 HOUSING Secondary housing for valve body
4699301015 HOUSING COVER Seals upper transmission cavity
4699301085 COVER Protects shift mechanism
4699301014 THREAD PROTECTIVE SHIELD Prevents thread damage during install
0634303980 O-RING Seals piston-to-housing interface
0734307407 PROTECTION CAP Covers hydraulic port during storage
0634309600 SHAFT SEAL Prevents fluid bypass at piston rod
0630502032 RETAINING RING Secures cylinder within bore
0637885612 BREATHER Equalizes pressure in transmission
Section

Viewer_Gk25_Table_0

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