Overview
The ZF 4699.805.021 GK30 is a precision-engineered OEM genuine gear set component designed for heavy-duty construction machinery transmissions. This part functions as a critical power transfer element within the planetary gear assembly, converting engine torque into usable mechanical force for demanding off-highway applications. The SKU 4699.805.021 sits directly in the main drive train of ZF’s modular transmission systems, where it interfaces with the 4699005004: GK30 to ensure synchronized gear engagement under extreme loads. Its hardened steel construction resists wear from continuous operation in excavators, wheel loaders, and graders.
Symptoms of Failure
- Erratic gear engagement or slipping under load – When the 4699.805.021 wears, operators may notice delayed or rough shifting, especially when climbing grades or lifting heavy materials.
- Metallic grinding noises from the transmission housing – Worn gear teeth produce a distinct whining or grinding sound during acceleration, indicating the need for immediate replacement.
- Oil contamination with metallic debris – Flakes or particles in the transmission fluid signal that the GK30 gear set is degrading, often accompanied by reduced hydraulic pressure.
- Vibration through the driveline – Uneven wear on the gear teeth creates harmonic vibrations felt in the operator cab, worsening at higher RPMs.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4699.805.021 |
| Type | GK30 Gear Set |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Weight | 4.2 kg (9.3 lbs) |
| Outside Diameter | 185 mm |
| Tooth Count | 32 (helical) |
| OEM Reference | ZF 4699.805.021 |
| Heat Treatment | Carburized & tempered to HRC 58-62 |
Compatibility
This OEM genuine part is engineered for ZF’s WG series transmissions commonly used in construction machinery. It is a direct fit for the WG180, WG200, and WG210 models, as well as select variants of the Ecomat 4HP series. The 4699.805.021 GK30 works in conjunction with the 4699101018: HOUSING to maintain proper gear alignment, while the 4699102051: INPUT shaft and 4699103012: OUTPUT flange complete the torque path. Always verify your transmission serial number before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699005004 | GK30 | Matched gear set for torque distribution |
| 4699101018 | HOUSING | Encloses and supports gear assembly |
| 4699102051 | INPUT | Primary drive shaft from engine |
| 4699103012 | OUTPUT | Flange connecting to final drive |
| 4699105019 | ASSEMBLY PARTS | Fasteners and spacers for gear stack |
| 4699301051 | HOUSING | Secondary housing for clutch pack |
| 4699301054 | HOUSING COVER | Seals transmission from debris ingress |
| 4699301055 | COVER | Access panel for inspection |
| 4699301014 | THREAD PROTECTIVE SHIELD | Prevents thread damage during assembly |
| 0634303996 | O-RING | Hydraulic seal for pressure integrity |
