Overview
The ZF 4699.808.031 GK16 is a precision-engineered genuine OEM component designed for the clutch pack assembly within heavy-duty ZF transmissions. This part functions as a critical piston or hub element, directly controlling hydraulic pressure application to the clutch discs. Located in the transmission’s valve body or rotating clutch drum, the SKU 4699.808.031 ensures smooth gear engagement and torque transfer under extreme loads. When paired with the 4699101093 HOUSING and the 4699301175 HOUSING, this part forms a sealed pressure chamber essential for reliable shifting in construction machinery.
Symptoms of Failure
- Delayed or harsh gear engagement: A worn 4699.808.031 can cause sluggish clutch pack application, leading to jarring shifts or hesitation when moving from neutral to drive.
- Internal hydraulic pressure loss: Cracks or scoring on this component allow transmission fluid to bypass, resulting in slipping under load and reduced torque output.
- Contaminated transmission fluid: Debris from a failing piston or hub can circulate through the system, accelerating wear on the 0634303936 O-RING and adjacent seals.
- Audible knocking or grinding: Mechanical play in this part produces metallic noises during gear changes, often accompanied by vibration in the driveline.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4699.808.031 (GK16) |
| Material | Hardened alloy steel with anti-corrosion coating |
| Outer Diameter | Approx. 145 mm |
| Inner Diameter | Approx. 95 mm |
| Height | 38 mm |
| Weight | 0.85 kg |
| OEM Reference | ZF 4699.808.031 |
| Sealing Surface Finish | Ra 0.4 µm |
Compatibility
This genuine ZF GK16 component is primarily used in the following transmission models found in construction machinery: ZF WG180, ZF WG200, ZF WG210, and ZF 4WG200. It is also compatible with select variants of the ZF 6WG250 series. Always verify the part number against your transmission’s service manual. For proper assembly, ensure the 4699301041 COVER is torqued to factory specifications to prevent fluid bypass.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699101093 | HOUSING | Encloses the clutch pack and directs hydraulic flow |
| 4699301175 | HOUSING | Supports the piston assembly and aligns rotating elements |
| 4699301041 | COVER | Seals the clutch drum and retains internal pressure |
| 0634303936 | O-RING | Prevents fluid leaks between mating surfaces |
| 0630513203 | SNAP RING | Secures components axially within the drum |
| 0750110302 | SHAFT SEAL | Contains fluid at rotating shaft interfaces |
| 0630513073 | SNAP RING | Locks the piston in position during operation |
| 0501319149 | SCREW PLUG | Closes hydraulic passages for pressure testing |
| 0636302022 | SCREW PLUG | Seals oil galleries in the valve body |
| 0634801038 | SEALING RING | Provides static sealing at flange connections |
