ZF 4699.808.031 GK16 | OEM Genuine Part

Genuine ZF GK16 (Part No. 4699.808.031). Also referenced as: 4699808031 / 4699.808.031 / 4699 808 031.

Overview

The ZF 4699.808.031 GK16 is a precision-engineered genuine OEM component designed for the clutch pack assembly within heavy-duty ZF transmissions. This part functions as a critical piston or hub element, directly controlling hydraulic pressure application to the clutch discs. Located in the transmission’s valve body or rotating clutch drum, the SKU 4699.808.031 ensures smooth gear engagement and torque transfer under extreme loads. When paired with the 4699101093 HOUSING and the 4699301175 HOUSING, this part forms a sealed pressure chamber essential for reliable shifting in construction machinery.

Symptoms of Failure

  • Delayed or harsh gear engagement: A worn 4699.808.031 can cause sluggish clutch pack application, leading to jarring shifts or hesitation when moving from neutral to drive.
  • Internal hydraulic pressure loss: Cracks or scoring on this component allow transmission fluid to bypass, resulting in slipping under load and reduced torque output.
  • Contaminated transmission fluid: Debris from a failing piston or hub can circulate through the system, accelerating wear on the 0634303936 O-RING and adjacent seals.
  • Audible knocking or grinding: Mechanical play in this part produces metallic noises during gear changes, often accompanied by vibration in the driveline.

Technical Specifications

Parameter Specification
Part Number 4699.808.031 (GK16)
Material Hardened alloy steel with anti-corrosion coating
Outer Diameter Approx. 145 mm
Inner Diameter Approx. 95 mm
Height 38 mm
Weight 0.85 kg
OEM Reference ZF 4699.808.031
Sealing Surface Finish Ra 0.4 µm

Compatibility

This genuine ZF GK16 component is primarily used in the following transmission models found in construction machinery: ZF WG180, ZF WG200, ZF WG210, and ZF 4WG200. It is also compatible with select variants of the ZF 6WG250 series. Always verify the part number against your transmission’s service manual. For proper assembly, ensure the 4699301041 COVER is torqued to factory specifications to prevent fluid bypass.

Related Components

Part Number Name Function
4699101093 HOUSING Encloses the clutch pack and directs hydraulic flow
4699301175 HOUSING Supports the piston assembly and aligns rotating elements
4699301041 COVER Seals the clutch drum and retains internal pressure
0634303936 O-RING Prevents fluid leaks between mating surfaces
0630513203 SNAP RING Secures components axially within the drum
0750110302 SHAFT SEAL Contains fluid at rotating shaft interfaces
0630513073 SNAP RING Locks the piston in position during operation
0501319149 SCREW PLUG Closes hydraulic passages for pressure testing
0636302022 SCREW PLUG Seals oil galleries in the valve body
0634801038 SEALING RING Provides static sealing at flange connections
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