Overview
The ZF 4699.817.021 GK40 is a precision-engineered OEM genuine component designed for the high-torque environment of construction machinery transmissions. This part functions as a critical gear or synchronizer hub within the planetary gearset, ensuring smooth power transfer and reliable engagement under heavy load. The SKU 4699.817.021 is a direct replacement for the original factory-installed unit, guaranteeing exact fitment and performance specifications. It sits within the main drive assembly, working in concert with the 4699100080: BASIC GEARBOX to manage gear selection and torque distribution in demanding off-road applications.
Symptoms of Failure
When the ZF 4699.817.021 GK40 begins to wear, operators may notice specific performance degradation. Common failure symptoms include:
- Hard shifting or gear clash – Worn engagement teeth cause delayed or grinding gear changes, especially under load.
- Unusual whining or chattering noise – Excessive play in the hub produces metallic sounds during acceleration or deceleration.
- Intermittent power loss – The part may slip under torque, leading to momentary loss of drive in specific gears.
- Oil contamination with metallic debris – Abrasion of the component sheds fine metal particles into the transmission fluid, visible during oil changes.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 4699.817.021 |
| Designation | GK40 (Gear/Synchronizer Hub) |
| Material | Case-hardened alloy steel |
| Outer Diameter | Approx. 180 mm |
| Inner Diameter | Approx. 65 mm |
| Height | 45 mm |
| Weight | 2.8 kg |
| OEM Reference | ZF 4699.817.021 |
Compatibility
This OEM genuine part is engineered for ZF heavy-duty powershift transmissions commonly used in construction machinery. It is directly compatible with the following transmission models:
- ZF WG180
- ZF WG200
- ZF WG210
- ZF 4WG-200
For a complete rebuild, always inspect and replace the 0634309122: SHAFT SEAL to prevent fluid leaks, and verify the condition of the 0634801038: SEALING RING for proper hydraulic pressure retention. Additionally, the 0630000091: SHIM RING must be measured and replaced if necessary to maintain correct axial clearance within the gearset.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699100080 | BASIC GEARBOX | Main transmission housing and gear assembly |
| 0634309122 | SHAFT SEAL | Prevents oil leakage at rotating shaft interfaces |
| 0634801038 | SEALING RING | Provides static seal between transmission components |
| 0630000091 | SHIM RING | Adjusts axial play in gear stack |
| 0630000255 | SHIM RING | Fine-tunes bearing preload |
| 0630000058 | SHIM RING | Spacer for gear alignment |
| 0630000059 | SHIM RING | Thickness adjustment for clutch pack |
| 0630000061 | SHIM RING | Compensation for housing wear |
| 0501341241 | WHEEL STUD | Secures drive flange to hub |
| 0750117782 | TAPERED ROLLER BEARING | Supports radial and axial loads on output shaft |
