Overview
The ZF 4699.825.244 GP25 is a critical OEM genuine gear set component engineered for the power flow path within heavy-duty ZF transmissions used in construction machinery. This part, identified by SKU 4699.825.244, functions as a primary reduction gear, transferring torque from the input shaft to the intermediate shaft assembly. It is precision-machined to maintain exact gear mesh tolerances, ensuring smooth power delivery under extreme load conditions. When paired with the 4699025164 GP25, this assembly forms the core of the transmission’s high-torque drive section.
Symptoms of Failure
When the ZF 4699.825.244 GP25 wears out, operators typically notice three distinct failure modes. First, intermittent gear slipping under load occurs, especially when climbing grades or hauling heavy payloads, as the gear teeth lose their hardened profile. Second, whining or grinding noises from the transmission housing become audible during acceleration, indicating excessive backlash. Third, metallic debris in the transmission fluid is a clear sign of spalling on the gear flanks. If you experience hard shifting between forward and reverse, inspect the 4699101154 HOUSING for cracks that may have allowed the gear to shift out of alignment.
Technical Specifications
| Parameter | Specification |
|---|---|
| Part Number | 4699.825.244 |
| Type | GP25 Reduction Gear |
| Material | Case-hardened alloy steel (20MnCr5) |
| Weight | 4.8 kg (10.6 lbs) |
| Outside Diameter | 185 mm |
| Tooth Count | 25 teeth (helical) |
| OEM Reference | ZF 4699.825.244 |
| Heat Treatment | Carburized & tempered to HRC 58-62 |
Compatibility
This GP25 gear is designed for integration into ZF’s WG series powershift transmissions commonly found in wheel loaders, graders, and telehandlers. It is a direct fit for the ZF WG180 and WG200 series, as well as the heavy-duty WG310 models used in mining equipment. The part interfaces directly with the 4699102106 INPUT shaft and the 4699103122 OUTPUT shaft, making it essential for any rebuild of these transmission families. Always verify the gear ratio matches your specific transmission tag before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4699025164 | GP25 | Matching gear set for torque distribution |
| 4699101154 | HOUSING | Encloses the gear assembly |
| 4699102106 | INPUT | Input shaft for power entry |
| 4699103122 | OUTPUT | Output shaft for final drive |
| 4699109111 | BRAKE PARTS | Brake components for gear locking |
| 4699301249 | HOUSING | Secondary housing section |
| 4699309121 | HOUSING COVER | Seals the transmission case |
| 0636101411 | CAP SCREW | Fastener for housing assembly |
| 0631302072 | CYLINDRICAL PIN | Alignment pin for gear positioning |
| 0636302013 | SCREW PLUG | Seals fluid passages |
