ZF 5838.023.004 REAR AXLE | OEM Genuine Part

Genuine ZF REAR AXLE (Part No. 5838.023.004). Also referenced as: 5838023004 / 5838.023.004 / 5838 023 004.

Overview

The ZF 5838.023.004 REAR AXLE is a critical OEM genuine component engineered for the final drive assembly in heavy-duty construction machinery transmissions. This part transmits rotational torque from the differential directly to the wheel hubs, ensuring reliable power delivery under extreme loads. As a precision-machined axle shaft, it sits within the axle housing and interfaces with the differential side gears and wheel bearings. The SKU 5838.023.004 is manufactured to ZF’s original specifications, guaranteeing exact fitment and durability in demanding environments such as wheel loaders, graders, and excavators. When paired with a compatible 5838109007: DIFFERENTIAL, this rear axle maintains proper gear alignment and load distribution across the drivetrain.

Symptoms of Failure

  • Axle seal leakage and gear oil seepage: Worn splines or surface scoring on the 5838.023.004 rear axle can damage the wheel-end seal, causing visible oil drips near the hub. This often leads to low lubricant levels and accelerated wear on surrounding components.
  • Intermittent wheel slip or loss of traction: A fatigued axle shaft may twist or develop micro-cracks under heavy torque, resulting in momentary power loss during loading cycles. Operators report a “clunking” sensation when engaging the drivetrain.
  • Abnormal bearing noise from the wheel end: When the rear axle’s bearing journal wears unevenly, it creates a rhythmic grinding or humming sound that increases with vehicle speed. This symptom often indicates the need to replace the 0750117075: TAPER ROLLER BEARING alongside the axle.
  • Vibration during straight-line travel: A bent or unbalanced rear axle produces low-frequency vibrations felt through the chassis. This can accelerate wear on the 2095209019: DIFFERENTIAL and its internal gears.

Technical Specifications

Specification Value
Part Number 5838.023.004
Product Type Rear Axle Shaft
Material Forged Alloy Steel (Case-Hardened)
Overall Length 485 mm (estimated)
Shaft Diameter 55 mm (bearing journal)
Spline Count 24 involute splines
Weight 8.7 kg (19.2 lbs)
OEM Reference ZF 5838.023.004
Surface Treatment Induction hardened, phosphate coated

Compatibility

This genuine ZF rear axle is designed for use in the following transmission families commonly found in construction machinery:

  • ZF WG180 – 4-speed powershift transmissions for wheel loaders (e.g., ZL50 series)
  • ZF WG200 – Heavy-duty transmissions for graders and dozers
  • ZF 4WG-200 – Modular transmissions with integrated differential
  • ZF 6WG-250 – High-torque transmissions for large excavators

During installation, always inspect the 0631329086: SPRING PIN that secures the axle to the differential side gear, as this pin can shear under shock loads.

Related Components

Part Number Name Function
5838109007 DIFFERENTIAL Distributes torque to rear axles
0750117075 TAPER ROLLER BEARING Supports axle shaft radial loads
2095209019 DIFFERENTIAL Alternate differential assembly variant
0631329086 SPRING PIN Locks axle to differential gear
5838300817 THRUST WASHER Controls axial clearance in differential
5838300682 DIFFERENTIAL AXLE Cross shaft for differential pinions
5838300811 THRUST WASHER Side gear thrust surface
5841302064 THRUST WASHER Pinion gear thrust washer
5838300137 OUTER CLUTCH DISK Friction plate for differential lock
5838300138 INNER CLUTCH DISK Steel separator plate for clutch pack
WA WhatsApp