ZF 5838.109.017 DIFFERENTIAL | OEM Genuine Part

Genuine ZF DIFFERENTIAL (Part No. 5838.109.017). Found in: Differential. Also referenced as: 5838109017 / 5838.109.017 / 5838 109 017.

Overview

The ZF 5838.109.017 DIFFERENTIAL is a critical torque-distributing component within the final drive assembly of heavy-duty construction machinery transmissions. This OEM genuine part ensures that power from the driveshaft is split evenly between the left and right axle shafts, allowing wheels to rotate at different speeds during cornering while maintaining maximum traction on uneven terrain. The SKU 5838.109.017 sits directly inside the differential housing, meshing with the ring gear and axle bevel gears to manage rotational forces under extreme load conditions. Precision engineering in this differential prevents driveline binding and reduces tire wear in wheel loaders, graders, and dump trucks operating in demanding environments.

Symptoms of Failure

  • Grinding or chattering noise during turns: Worn internal gears in the 5838.109.017 cause harsh metallic sounds when the vehicle corners, indicating insufficient lubrication or gear tooth damage.
  • Oil leaks from the differential housing: Failed seals or a cracked housing allow gear oil to escape, leading to low fluid levels and accelerated wear on the DIFF.HOUSING and internal components.
  • Uneven tire wear or wheel hop: A failing differential cannot properly distribute torque, causing one wheel to spin faster than the other under load, which results in premature tire degradation and vibration.
  • Difficulty maintaining straight-line traction: Slipping or binding in the differential assembly reduces machine stability on slopes or loose surfaces, often requiring immediate replacement of the DIFFERENTIAL unit.

Technical Specifications

Parameter Value
Part Number 5838.109.017
Material Case-hardened alloy steel (20MnCr5)
Weight 18.7 kg (41.2 lbs)
Outer Diameter 245 mm
Internal Spline Count 32 teeth
OEM Reference ZF 5838.109.017
Operating Torque Range 1,200–2,400 Nm
Compatible Bearing TAPER ROLLER BEARING (0750117075)

Compatibility

This differential is engineered for ZF WG180, WG200, and WG250 transmission series commonly found in construction machinery such as wheel loaders, backhoe loaders, and telehandlers. It also fits select models of ZF 4WG-200 and 6WG-200 powertrains used in heavy graders and compactors. The 5838.109.017 interfaces directly with the DIFF.HOUSING and requires a SPRING PIN for secure alignment during installation. Always verify your transmission serial number before ordering.

Related Components

Part Number Name Function
0750117075 TAPER ROLLER BEARING Supports differential shaft rotation under axial loads
2095209037 DIFFERENTIAL Complete assembly for torque distribution
2095309059 DIFF.HOUSING Encloses and protects differential gears
0631329086 SPRING PIN Secures differential components to housing
0730300820 THRUST WASHER Reduces axial friction between gears
4482360002 AXLE BEVEL GEAR Transfers torque to axle shafts
2095309081 DIFFERENTIAL AXLE Connects differential to wheel hubs
5838300811 THRUST WASHER Prevents gear end-play in differential
4482360001 DIFFERENTIAL BEVEL GEAR Primary gear meshing with ring gear
2095309061 SLEEVE Spacer for differential bearing preload
Section

Differential

Part Type (CN)

Differential

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