ZF 5838.117.022 REAR AXLE HOUS. | OEM Genuine Part

Genuine ZF REAR AXLE HOUS. (Part No. 5838.117.022). Found in: Rear Axle Hous.. Also referenced as: 5838117022 / 5838.117.022 / 5838 117 022.

Overview

The ZF 5838.117.022 REAR AXLE HOUSING is a critical structural component within heavy-duty construction machinery drivelines. This OEM genuine part encloses the final drive gearing and differential assembly, providing the rigid mounting points necessary to transfer torque from the transmission to the wheel ends. As the primary load-bearing shell, the housing protects internal gears from contamination while maintaining precise alignment under extreme stress. The SKU 5838.117.022 is specifically engineered for ZF’s modular axle systems, ensuring a sealed environment for lubricants and supporting the entire axle weight during operation.

Symptoms of Failure

  • Visible oil seepage around axle seals: A cracked or warped housing often causes lubricant to escape past the DIFFERENTIAL HOUSING mating surfaces, leading to low oil levels and accelerated gear wear.
  • Abnormal whining or grinding from the rear axle: When the housing loses structural integrity, the DIFFERENTIAL and TAPER ROLLER BEARING alignment shifts, creating metal-on-metal contact during load cycles.
  • Unexplained vibration during turning maneuvers: A deformed housing misaligns the DIFFERENTIAL carrier, causing uneven tire wear and harsh driveline shudder under torque.
  • Metal debris in differential fluid: Cracks in the housing allow contaminants to enter, while internal fractures shed material that circulates through the gearset.

Technical Specifications

Parameter Value
Part Number 5838.117.022
Material Ductile Cast Iron (GJS-500-7)
Weight 38.5 kg (84.9 lbs)
Overall Length 620 mm
Mounting Bolt Pattern 12 x M16 on 180 mm PCD
OEM Reference ZF 5838.117.022
Max Operating Temperature 120°C (248°F)

Compatibility

This rear axle housing is designed for ZF’s heavy-duty transmission families used in construction machinery. It directly fits the WG180 and WG200 series, as well as the ECCOM 5-speed models with integrated drop boxes. The housing also supports the 4WG-200 and 6WG-200 variants found in wheel loaders and graders. Always verify the axle ratio and differential carrier type before installation, as the housing interfaces with specific AXLE BEVEL GEAR sets.

Related Components

Part Number Name Function
5838109010 DIFFERENTIAL Distributes torque between left and right wheels
0750117075 TAPER ROLLER BEARING Supports differential carrier rotation
2093209023 DIFFERENTIAL High-capacity unit for WG200 axles
5838300626 DIFFERENTIAL HOUSING Encloses differential gear set
0631329088 SPRING PIN Secures differential bearing caps
5838300811 THRUST WASHER Controls axial play in differential
5838300721 AXLE BEVEL GEAR Transfers power to wheel hubs
5838300633 AXLE Output shaft to wheel end
5838300753 THRUST WASHER Side gear clearance shim
5838300818 THRUST WASHER Pinion gear thrust surface
Section

Rear Axle Hous.

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