Overview
The ZF 5838.200.001 CLUTCH SHAFT is a critical torque-transfer component engineered for the WG100, WG130, and WG131 powershift transmissions. This OEM genuine part sits within the transmission’s geartrain, directly coupling the engine’s rotational force to the forward/reverse clutch packs. As the primary input shaft for the clutch assembly, it ensures precise engagement and disengagement during gear shifts. The SKU 5838.200.001 is machined from high-strength alloy steel to withstand the cyclic loads of heavy-duty industrial applications. When paired with a properly functioning 5838022003: REAR AXLE, this shaft maintains driveline integrity under maximum torque conditions.
Symptoms of Failure
- Delayed clutch engagement or gear slipping: Worn splines on the 5838.200.001 shaft cause the clutch hub to lose positive engagement, resulting in hesitation or power loss during acceleration.
- Metallic grinding noise from the transmission bell housing: Bearing surface wear on the shaft produces a distinct chatter or grinding sound, particularly when shifting from neutral to drive.
- Oil contamination with metallic debris: As the shaft’s hardened surface flakes, fine steel particles circulate through the hydraulic system, often clogging the filter and damaging the 5838109001: DIFFERENTIAL.
- Vibration at specific RPM ranges: An imbalanced or bent clutch shaft induces resonant vibrations that can be felt through the chassis, accelerating wear on the 0750117075: TAPER ROLLER BEARING.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number (SKU) | 5838.200.001 |
| Overall Length | 312 mm (estimated) |
| Spline Major Diameter | 38 mm |
| Spline Count | 24 teeth |
| Material | Case-hardened alloy steel (20MnCr5 equivalent) |
| Weight | 2.85 kg |
| OEM Reference | ZF 5838.200.001 (genuine) |
| Hardness | 58-62 HRC (surface) |
Compatibility
This clutch shaft is designed exclusively for ZF’s WG-series powershift transmissions. Verified compatible models include the WG100, WG130, and WG131. It also fits select variants of the WG180 and WG200 series when used with the appropriate 5838300128: DIFFERENTIAL HOUSING. The 5838.200.001 is not interchangeable with earlier WG80 or WG90 shafts due to differing spline profiles. Always confirm your transmission’s serial number against the OEM parts catalog before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838022003 | REAR AXLE | Transfers torque from differential to wheel hubs |
| 5838109001 | DIFFERENTIAL | Distributes power between left and right wheels |
| 0750117075 | TAPER ROLLER BEARING | Supports radial and axial loads on shaft ends |
| 5838300128 | DIFFERENTIAL HOUSING | Encloses and protects differential gears |
| 0631329086 | SPRING PIN | Secures clutch shaft to hub assembly |
| 5838300129 | THRUST WASHER | Controls axial play in shaft stack-up |
| 5838300130 | THRUST WASHER | Secondary axial clearance shim |
| 5838300131 | AXLE BEVEL GEAR | Changes torque direction in differential |
| 5838300132 | COMPENS. STUB AXLE | Compensates for axle length variation |
| 5838300133 | COMPENS. STUB AXLE | Alternate compensation stub for offset axles |
ZF 5838.200.001 CLUTCH SHAFT – Shaft RFQ Support
PartsZF supports RFQ preparation for ZF 5838.200.001 CLUTCH SHAFT where shaft identification and documentation review are required before ordering.
Part-Number Summary
Use ZF number 5838.200.001 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: P.T.O. SHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 5838.200.001 |
|---|---|
| Normalized SKU | 5838200001 |
| Part name | CLUTCH SHAFT |
| Product category | shaft |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 2094.110.011 P.T.O. SHAFT
- ZF 2094.110.014 P.T.O. SHAFT
- ZF 4642.303.002 OUTPUT SHAFT
- ZF 2093.110.011 P.T.O. SHAFT
- ZF 5838.300.106 INPUT SHAFT
