Overview
This genuine OEM ZF 5838.200.046 Clutch Shaft is a critical rotating component engineered for the WG100, WG130, and WG131 transmission series. Positioned within the gear train assembly, this shaft transmits torque from the clutch pack directly into the differential system. The SKU 5838.200.046 ensures precise spline engagement and concentricity, which is essential for maintaining smooth power flow and preventing drivetrain vibration. When paired with a properly functioning 5838109010: DIFFERENTIAL, this shaft guarantees reliable load distribution across the axle.
Symptoms of Failure
- Clutch slipping under load: A worn 5838.200.046 shaft can cause intermittent clutch engagement failure, particularly during heavy acceleration or hill climbs.
- Metallic grinding noise from transmission housing: When the shaft splines wear, you will hear a distinct grinding sound that intensifies with gear changes.
- Oil contamination with metallic debris: A failing shaft sheds fine metal particles into the transmission fluid, visible during routine oil changes.
- Hard shifting between forward gears: Worn splines prevent the clutch hub from sliding smoothly, creating resistance during gear selection.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 5838.200.046 |
| Overall Length | 245 mm (estimated) |
| Spline Diameter | 32 mm (estimated) |
| Material | Case-hardened alloy steel (20MnCr5) |
| Weight | 1.85 kg (estimated) |
| OEM Reference | ZF 5838.200.046 |
| Hardness | 58-62 HRC |
| Surface Finish | Ground and polished |
Compatibility
This genuine ZF clutch shaft is specifically designed for the following transmission models: WG100, WG130, and WG131. It is not interchangeable with the WG180 or WG200 series due to differing spline counts and shaft lengths. For optimal performance, always install this shaft alongside a new 0750117075: TAPER ROLLER BEARING to support axial loads, and verify the condition of the 2093209023: DIFFERENTIAL assembly. The 5838300626: DIFFERENTIAL HOUSING must also be inspected for cracks or wear during clutch shaft replacement.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109010 | Differential | Distributes torque to axle shafts |
| 0750117075 | Taper Roller Bearing | Supports radial and axial shaft loads |
| 2093209023 | Differential | Secondary torque distribution unit |
| 5838300626 | Differential Housing | Encloses differential gears |
| 0631329088 | Spring Pin | Secures shaft alignment |
| 5838300811 | Thrust Washer | Controls axial clearance |
| 5838300721 | Axle Bevel Gear | Transfers power to wheel axles |
| 5838300633 | Axle | Connects differential to wheel hub |
| 5838300753 | Thrust Washer | Reduces friction on gear faces |
| 5838300818 | Thrust Washer | Secondary axial load management |
Frequently Asked Questions
Q: Can the 5838.200.046 clutch shaft be used in a WG180 transmission?
A: No. The WG180 uses a longer shaft with a different spline profile. Installing this part in a WG180 will cause immediate gear clash and potential housing damage.
Q: How often should the clutch shaft be replaced during transmission rebuilds?
A: ZF recommends replacing the 5838.200.046 shaft every 500,000 km or whenever visible spline wear exceeds 0.2 mm. Always replace the taper roller bearing simultaneously.
Q: What tools are required to remove this shaft?
A: You will need a 32mm socket, a bearing puller, and a soft-faced mallet. The spring pin (part 0631329088) must be driven out before shaft extraction.
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Phone: +86 158 2286 3467 |
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ZF 5838.200.046 CLUTCH SHAFT – Shaft RFQ Support
PartsZF supports RFQ preparation for ZF 5838.200.046 CLUTCH SHAFT where shaft identification and documentation review are required before ordering.
Part-Number Summary
Use ZF number 5838.200.046 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: P.T.O. SHAFT
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 5838.200.046 |
|---|---|
| Normalized SKU | 5838200046 |
| Part name | CLUTCH SHAFT |
| Product category | shaft |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 2094.110.011 P.T.O. SHAFT
- ZF 2094.110.014 P.T.O. SHAFT
- ZF 4642.303.002 OUTPUT SHAFT
- ZF 2093.110.011 P.T.O. SHAFT
- ZF 5838.300.106 INPUT SHAFT
