Overview
The ZF 5838.200.116 AXLE SHAFT is a precision-engineered component designed for the WG100, WG130, and WG131 series transmissions. This OEM genuine part serves as the primary torque-transfer interface between the differential assembly and the wheel hubs, ensuring smooth power delivery under heavy loads. The axle shaft (SKU: 5838.200.116) is housed within the final drive housing and works in conjunction with the 5838300626: DIFFERENTIAL HOUSING to maintain precise gear alignment. Constructed from high-tensile alloy steel, it withstands extreme torsional stresses in industrial and agricultural applications.
Symptoms of Failure
- Vibration during acceleration – A worn axle shaft causes driveline shudder, especially when turning under load. This often indicates spline wear or shaft fatigue.
- Oil leakage near the wheel hub – Damaged axle shaft seals allow transmission fluid to escape, leaving puddles under the vehicle. This symptom frequently accompanies a failing 0750117075: TAPER ROLLER BEARING.
- Intermittent gear slipping – When the axle shaft splines strip, power delivery becomes erratic, causing the transmission to slip out of gear during heavy hauling.
- Metallic grinding noises – A fractured shaft produces a distinct grinding sound from the differential area, often accompanied by metal debris in the oil.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 5838.200.116 |
| Material | High-tensile alloy steel (induction-hardened) |
| Overall Length | 485 mm (estimated) |
| Spline Diameter | 32 mm (estimated) |
| Weight | 4.2 kg (estimated) |
| OEM Reference | ZF 5838.200.116 |
| Surface Treatment | Phosphate-coated for corrosion resistance |
Compatibility
This axle shaft is engineered for ZF WG-series transmissions, specifically the WG100, WG130, and WG131 models. It is also compatible with the WG180 and WG200 series when used with the appropriate 5838109009: DIFFERENTIAL and 2093209023: DIFFERENTIAL assemblies. Always verify spline count and shaft length against your transmission model before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109009 | DIFFERENTIAL | Distributes torque to axle shafts |
| 0750117075 | TAPER ROLLER BEARING | Supports axle shaft rotation |
| 2093209023 | DIFFERENTIAL | Secondary torque distribution unit |
| 5838300626 | DIFFERENTIAL HOUSING | Encloses differential gears |
| 0631329088 | SPRING PIN | Secures shaft to differential |
| 5838300811 | THRUST WASHER | Reduces axial play |
| 5838300721 | AXLE BEVEL GEAR | Transfers power to axle shaft |
| 5838300633 | AXLE | Secondary axle component |
| 5838300753 | THRUST WASHER | Controls lateral movement |
| 5838300818 | THRUST WASHER | Additional axial clearance control |
Frequently Asked Questions
Q: Can I replace the ZF 5838.200.116 axle shaft without removing the entire transmission?
A: Yes, in most WG100/WG130/WG131 applications, the axle shaft can be extracted after removing the wheel hub and differential cover. However, you must also inspect the 0750117075: TAPER ROLLER BEARING for wear during replacement.
Q: What causes premature failure of this axle shaft?
A: The most common cause is contamination of the transmission fluid with abrasive particles, which accelerates spline wear. Overloading the transmission beyond its rated capacity also leads to shaft fatigue and eventual fracture.
Q: How do I verify if the 5838.200.116 fits my specific ZF transmission?
A: Measure the existing shaft length (should be 485 mm) and spline count (typically 32 splines). Cross-reference your transmission model number with the compatibility list above. If uncertain, consult the 5838300626: DIFFERENTIAL HOUSING part number for additional verification.
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ZF 5838.200.116 AXLE SHAFT – Shaft RFQ Support
For ZF 5838.200.116 AXLE SHAFT, send the part number, removed-part photos, and application context so PartsZF can prepare a focused sourcing response.
Part-Number Summary
Use ZF number 5838.200.116 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: DIFFERENTIAL
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 5838.200.116 |
|---|---|
| Normalized SKU | 5838200116 |
| Part name | AXLE SHAFT |
| Product category | shaft |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 2094.110.011 P.T.O. SHAFT
- ZF 2094.110.014 P.T.O. SHAFT
- ZF 4642.303.002 OUTPUT SHAFT
- ZF 2093.110.011 P.T.O. SHAFT
- ZF 5838.300.106 INPUT SHAFT
