Overview
The ZF 5838.300.024 OIL FEED COVER is a precision-engineered OEM genuine component designed to regulate and direct pressurized lubrication within ZF heavy-duty transmissions. Positioned on the lower valve body or main casing of the transmission, this cover ensures a consistent flow of hydraulic oil to critical rotating assemblies, including the differential and axle bevel gear sets. The SKU 5838.300.024 is machined from high-strength aluminum alloy to withstand constant thermal cycling and high-pressure fluid dynamics. Without this cover, the transmission’s internal lubrication circuit cannot maintain proper oil pressure, leading to accelerated wear on adjacent components such as the 5838022003: REAR AXLE and the 5838109001: DIFFERENTIAL.
Symptoms of Failure
- External oil seepage around the transmission housing: A cracked or warped oil feed cover allows pressurized ATF to escape, leaving visible puddles under the vehicle after shutdown.
- Intermittent gear slipping under load: Insufficient oil delivery to the clutch packs causes delayed engagement or momentary loss of torque during heavy excavation or grading operations.
- Elevated transmission operating temperature: A restricted oil feed cover reduces lubrication flow, causing friction-generated heat to spike above normal thresholds.
- Whining or grinding noise from the differential area: Starvation of the 0750117075: TAPER ROLLER BEARING leads to metallic debris generation and audible distress.
Technical Specifications
| Parameter | Value |
|---|---|
| OEM Part Number | 5838.300.024 |
| Material | Die-cast aluminum alloy (A380) |
| Weight | 0.85 kg (1.87 lbs) |
| Overall Length | 185 mm |
| Overall Width | 95 mm |
| Height | 40 mm |
| Bolt Hole Pattern | 6 x M8 on 130 mm PCD |
| Sealing Surface Finish | Ra 0.8 µm |
Compatibility
This oil feed cover is engineered for ZF WG-series powershift transmissions commonly installed in construction machinery. It is a direct fit for the ZF WG180, WG200, and WG310 models. The part also integrates with the 5838300128: DIFFERENTIAL HOUSING assembly, ensuring proper oil routing to the planetary gear sets. Always verify your transmission serial number before ordering, as minor revisions exist between early and late production units.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838022003 | REAR AXLE | Transmits torque to wheels |
| 5838109001 | DIFFERENTIAL | Distributes power between axles |
| 0750117075 | TAPER ROLLER BEARING | Supports rotating shafts |
| 5838300128 | DIFFERENTIAL HOUSING | Encloses differential gears |
| 0631329086 | SPRING PIN | Secures alignment dowels |
| 5838300129 | THRUST WASHER | Reduces axial friction |
| 5838300130 | THRUST WASHER | Controls gear end-play |
| 5838300131 | AXLE BEVEL GEAR | Changes drive direction |
| 5838300132 | COMPENS. STUB AXLE | Balances side gear loads |
| 5838300133 | COMPENS. STUB AXLE | Opposite side load compensation |
