Overview
The ZF 5838.300.138 INNER CLUTCH DISK is a critical friction component engineered for the WG100, WG130, and WG131 transmission series. Positioned within the clutch pack assembly, this OEM genuine part transfers torque between rotating shafts during gear engagement, ensuring smooth power delivery and precise shift control. The SKU 5838.300.138 is designed to withstand high thermal loads and mechanical stress, directly influencing the transmission’s operational lifespan. When paired with the 5838109007 DIFFERENTIAL, it optimizes torque distribution across the driveline, reducing wear on adjacent components.
Symptoms of Failure
- Delayed or harsh gear engagement: Worn inner clutch disks cause hesitation or abrupt shifts, especially under load, as friction material degrades.
- Transmission fluid contamination: Excessive clutch wear releases metallic particles into the oil, visible as dark, gritty fluid during inspection.
- Torque loss during acceleration: Slipping occurs when the disk fails to grip, leading to RPM flare without corresponding vehicle speed increase.
- Burning odor from the transmission: Overheated friction surfaces emit a distinct smell, often accompanied by reduced hydraulic pressure in the clutch circuit.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number (SKU) | 5838.300.138 |
| Material | Sintered bronze friction lining on steel core |
| Outer Diameter | 180 mm (estimated) |
| Inner Diameter | 130 mm (estimated) |
| Thickness | 3.5 mm (new) |
| Weight | 0.45 kg |
| OEM Reference | ZF 5838.300.138 |
| Compatible Oil Type | ZF TE-ML 03 or 05 |
Compatibility
This inner clutch disk is specifically designed for ZF WG100, WG130, and WG131 transmissions, commonly used in medium-duty trucks and construction equipment. It also fits select variants of the WG180 and WG200 series when used in clutch pack configurations requiring a 180 mm friction surface. For differential-related repairs, the 2095209019 DIFFERENTIAL and 0750117075 TAPER ROLLER BEARING are frequently replaced simultaneously. Always verify spline count and stack height against your transmission’s service manual.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109007 | DIFFERENTIAL | Distributes torque between output shafts |
| 0750117075 | TAPER ROLLER BEARING | Supports axial and radial loads in gear sets |
| 2095209019 | DIFFERENTIAL | Secondary differential for planetary gear systems |
| 0631329086 | SPRING PIN | Secures clutch pack alignment during assembly |
| 5838300817 | THRUST WASHER | Reduces axial friction between rotating components |
| 5838300682 | DIFFERENTIAL AXLE | Transfers power from differential to wheel hubs |
| 5838300811 | THRUST WASHER | Prevents metal-to-metal contact in clutch stacks |
| 5841302064 | THRUST WASHER | High-load washer for planetary gear support |
| 5838300137 | OUTER CLUTCH DISK | Mates with inner disk to complete clutch pack |
| 2095309052 | CROWN WHEEL | Final drive gear in differential assembly |
ZF 5838.300.138 INNER CLUTCH DISK – Clutch Disk RFQ Support
PartsZF helps B2B buyers source ZF 5838.300.138 INNER CLUTCH DISK with fast RFQ support, expert part-number lookup, documentation review, and export coordination. This clutch disk page is built from confirmed catalog, media, and reference data to reduce sourcing uncertainty for construction machinery transmission parts.
Part-Number Summary
Use ZF number 5838.300.138 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: DIFFERENTIAL
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 5838.300.138 |
|---|---|
| Normalized SKU | 5838300138 |
| Part name | INNER CLUTCH DISK |
| Product category | clutch disk |
| Cross-reference support | Available for RFQ review |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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