ZF 5838.300.215 BRAKE CARRIER | OEM Genuine Part

Overview

The ZF 5838.300.215 BRAKE CARRIER is a critical structural component within the final drive assembly of heavy-duty construction machinery transmissions. This OEM genuine part houses the brake disc pack and actuation mechanism, converting hydraulic pressure into mechanical braking force directly at the wheel end. As a load-bearing hub, it also supports the axle shaft and ensures precise alignment of the braking system. The SKU 5838.300.215 is engineered to ZF’s original tolerances, guaranteeing a direct bolt-on replacement without modification. It integrates seamlessly with the 5838022003: REAR AXLE and the 5838109001: DIFFERENTIAL to maintain driveline integrity under extreme loads.

Symptoms of Failure

• Brake drag or overheating: A worn brake carrier can warp or develop internal cracks, causing the brake discs to bind. This leads to excessive heat generation and reduced fuel efficiency.
• Oil seepage at the wheel hub: Degraded sealing surfaces on the carrier allow transmission fluid to escape, often visible as drips near the axle flange. This is a common long-tail search query for “ZF brake carrier oil leak.”
• Intermittent brake fade or spongy pedal feel: If the carrier’s piston bore becomes scored or corroded, hydraulic pressure bleeds past seals, resulting in inconsistent braking force during heavy loading cycles.
• Unusual grinding noises during turns: A misaligned carrier can cause the brake pack to contact the 5838300128: DIFFERENTIAL HOUSING, producing metallic scraping sounds under articulation.

Technical Specifications

Compatibility

This brake carrier is designed for ZF’s WG series powershift transmissions commonly used in wheel loaders and graders. It directly fits the following models: WG180, WG200, WG210, and WG250. It also integrates with the 0750117075: TAPER ROLLER BEARING which supports axial loads within the carrier bore. For complete axle rebuilds, pair this carrier with the 5838022003: REAR AXLE assembly and the 5838109001: DIFFERENTIAL unit to restore factory performance.

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