Overview
The ZF 5838.300.288 CLUTCH BELL HOUSING is a critical structural component that encloses and protects the clutch assembly within ZF WG100, WG130, and WG131 transmissions. This OEM genuine part serves as the rigid mounting interface between the engine flywheel housing and the transmission case, ensuring precise alignment of the input shaft and clutch release mechanism. The SKU 5838.300.288 is engineered to withstand high torsional loads and thermal expansion, maintaining the integrity of the drivetrain during heavy-duty operations. When paired with a 5838109012: DIFFERENTIAL, this bell housing facilitates seamless power transfer from the engine to the transmission gears.
Symptoms of Failure
- Oil leakage around the bell housing gasket – Worn sealing surfaces or cracks in the housing allow transmission fluid to escape, often visible as drips under the vehicle during operation.
- Clutch engagement vibration or shudder – A warped or cracked bell housing misaligns the clutch assembly, causing uneven pressure plate contact and noticeable driveline shudder during gear changes.
- Difficulty shifting gears or gear grinding – Structural fatigue in the housing can shift the input shaft position, leading to incomplete clutch disengagement and hard shifting, especially in WG100 and WG130 models.
- Metallic rattling noise from the bell housing area – Loose mounting bolts or fractured housing sections produce a distinct rattling sound during acceleration or deceleration, indicating imminent failure.
Technical Specifications
| Specification | Detail |
|---|---|
| Part Number | 5838.300.288 |
| Material | High-grade cast iron (GGG-40) |
| Weight | 12.4 kg (27.3 lbs) |
| Overall Length | 285 mm |
| Bolt Hole Pattern | 8-hole, 180 mm PCD |
| OEM Reference | ZF 5838.300.288 |
| Surface Treatment | Phosphate-coated for corrosion resistance |
Compatibility
This clutch bell housing is specifically designed for ZF WG100, WG130, and WG131 transmission series. It is also compatible with the WG180 and WG200 models when used with the appropriate adapter kit. The housing integrates directly with the 5838300626: DIFFERENTIAL HOUSING and supports the 0750117075: TAPER ROLLER BEARING for input shaft alignment. For complete drivetrain assembly, pair with the 2093209023: DIFFERENTIAL to ensure optimal load distribution.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109012 | DIFFERENTIAL | Distributes torque between drive wheels |
| 0750117075 | TAPER ROLLER BEARING | Supports radial and axial loads on input shaft |
| 2093209023 | DIFFERENTIAL | Manages speed difference between axles |
| 5838300626 | DIFFERENTIAL HOUSING | Encloses differential gear set |
| 0631329088 | SPRING PIN | Secures shift fork alignment |
| 5838300811 | THRUST WASHER | Reduces axial friction in gear train |
| 5838300721 | AXLE BEVEL GEAR | Transfers power to axle shafts |
| 5838300633 | AXLE | Connects differential to wheel hubs |
| 5838300753 | THRUST WASHER | Controls end-play in planetary gears |
| 5838300818 | THRUST WASHER | Prevents gear face wear under load |
Frequently Asked Questions
Q: Can the ZF 5838.300.288 bell housing be used on a WG200 transmission without modification?
A: While the housing is primarily designed for WG100/WG130/WG131, it can be adapted to WG180 and WG200 models using a specific adapter plate. Always verify bolt pattern compatibility before installation.
Q: What causes premature failure of this clutch bell housing?
A: The most common causes are over-torqued mounting bolts, repeated thermal cycling from heavy clutch use, and contamination from leaking engine oil that degrades the housing material over time.
Q: Is the 5838.300.288 housing interchangeable with earlier ZF bell housing designs?
A: No, this part features a revised bolt hole pattern and thicker wall sections compared to earlier versions. Using non-OEM substitutes may lead to clutch misalignment and accelerated wear of the 0750117075: TAPER ROLLER BEARING.
📞 Need this part? Contact our ZF specialists:
Email: info@partszf.com |
Phone: +86 158 2286 3467 |
Request a Quote →
Authorized ZF Distributor
We are a certified supplier of genuine ZF components.
