Overview
The ZF 5838.300.365 BRAKE LINE is a critical hydraulic conduit within the final drive assembly of heavy-duty construction machinery. This OEM genuine part channels pressurized brake fluid from the axle housing to the wheel-end brake calipers, ensuring consistent stopping power under extreme loads. As a direct-fit component, the SKU 5838.300.365 replaces worn or corroded lines to restore full braking authority. It integrates directly with the 5838022003: REAR AXLE and the 5838109001: DIFFERENTIAL assembly, forming a sealed circuit that prevents fluid loss and contamination.
Symptoms of Failure
- Visible hydraulic fluid seepage near axle housing: A cracked or fatigued brake line often produces slow drips at the connection points, leading to low reservoir levels.
- Spongy or unresponsive brake pedal feel: Air ingress through a compromised line reduces hydraulic pressure, causing delayed braking response in wheel loaders and graders.
- Uneven brake pad wear on one wheel: Restricted fluid flow from a kinked or blocked line forces the opposite brake to overcompensate, accelerating pad degradation.
- Dashboard warning light for brake pressure: Modern ZF transmissions trigger fault codes when line pressure drops below 80 bar, often traced to this specific part.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 5838.300.365 |
| Material | Seamless cold-drawn steel tube, zinc-nickel plated |
| Length | 485 mm (center-to-center of fittings) |
| Tube Outer Diameter | 6.35 mm (1/4 inch) |
| Fitting Thread | M10 x 1.0 (both ends, inverted flare) |
| Weight | 0.18 kg |
| OEM Reference | ZF 5838.300.365 |
| Burst Pressure | ≥ 350 bar |
Compatibility
This brake line is engineered for ZF powershift transmissions commonly used in construction equipment. It fits the following models: WG180, WG200, WG210, and WG250 series. The part also interfaces with the 5838300128: DIFFERENTIAL HOUSING and requires the 0750117075: TAPER ROLLER BEARING for proper axle alignment during installation. Always verify your transmission serial number before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838022003 | REAR AXLE | Houses final drive gears and brake assembly |
| 5838109001 | DIFFERENTIAL | Distributes torque between left and right wheels |
| 0750117075 | TAPER ROLLER BEARING | Supports axle shaft radial and axial loads |
| 5838300128 | DIFFERENTIAL HOUSING | Encloses differential gears and lubricant |
| 0631329086 | SPRING PIN | Secures brake line bracket to axle housing |
| 5838300129 | THRUST WASHER | Reduces axial friction in differential assembly |
| 5838300130 | THRUST WASHER | Secondary axial clearance control |
| 5838300131 | AXLE BEVEL GEAR | Transfers power from differential to axle shafts |
| 5838300132 | COMPENS. STUB AXLE | Left-side axle stub for wheel mounting |
| 5838300133 | COMPENS. STUB AXLE | Right-side axle stub for wheel mounting |
