ZF 5838.300.498 REAR AXLE HOUS. | OEM Genuine Part

Genuine ZF REAR AXLE HOUS. (Part No. 5838.300.498). Found in: Rear Axle Hous.. Also referenced as: 5838300498 / 5838.300.498 / 5838 300 498.

Overview

The ZF 5838.300.498 REAR AXLE HOUSING is a critical structural component within heavy-duty construction machinery drivelines. This OEM genuine part serves as the rigid casing that encloses and supports the differential assembly, axle shafts, and final drive gears, ensuring precise alignment under extreme torque loads. The SKU 5838.300.498 is specifically designed to withstand high stress in ZF transmissions, acting as the primary load-bearing interface between the vehicle chassis and the wheel ends. Without this housing, the internal gear train cannot maintain proper mesh geometry, leading to rapid component wear.

Symptoms of Failure

  • Visible oil seepage from axle tube seals: When the housing develops micro-fractures or warps from thermal cycling, lubricant escapes past the 0750117075: TAPER ROLLER BEARING seats, creating wet spots on the housing exterior.
  • Persistent gear whine under load: A cracked or distorted housing allows the 5838109006: DIFFERENTIAL carrier to shift, causing uneven tooth contact and audible noise during acceleration.
  • Axle shaft end-play exceeding 0.5mm: Bearing bore wear in the housing permits lateral movement of the 2095209037: DIFFERENTIAL assembly, detectable as a clunk when reversing direction.
  • Metallic debris in differential oil: Spalling from the housing’s bearing journals contaminates the lubricant, often accompanied by a burnt smell from overheated 2095309059: DIFF.HOUSING components.

Technical Specifications

Parameter Value
OEM Part Number 5838.300.498
Material Ductile iron GJS-500-7 (EN 1563)
Dry Weight 38.2 kg (84.2 lbs)
Overall Length 720 mm
Bearing Bore Diameter 120 mm (LH) / 120 mm (RH)
Flange Bolt Pattern 12 x M16 x 1.5 on 180 mm PCD
Max Operating Temperature 120°C (248°F)
OEM Reference ZF 5838.300.498

Compatibility

This rear axle housing is engineered for ZF’s WG series powershift transmissions commonly found in wheel loaders and telehandlers. It is a direct fit for the WG180 and WG200 transmission models, as well as the heavy-duty WG250 series. The housing also interfaces with ZF’s Ecomat 4HP and 6HP drivelines when used in articulated dump trucks. Always verify the axle ratio and differential case width before installation, as the 5838.300.498 is designed for single-reduction final drives with a maximum input torque of 8,500 Nm.

Related Components

Part Number Name Function
5838109006 DIFFERENTIAL Distributes torque between left and right wheels
0750117075 TAPER ROLLER BEARING Supports differential carrier rotation
2095209037 DIFFERENTIAL Complete differential assembly for WG200
2095309059 DIFF.HOUSING Outer casing for differential gears
0631329086 SPRING PIN Secures differential pinion shaft
0730300820 THRUST WASHER Controls axial clearance in differential
4482360002 AXLE BEVEL GEAR Transfers power from ring gear to axle shafts
2095309081 DIFFERENTIAL AXLE Cross shaft for differential spider gears
5838300811 THRUST WASHER Wear surface for differential side gears
4482360001 DIFFERENTIAL BEVEL GEAR Pinion mate gear inside differential case
Section

Rear Axle Hous.

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