ZF 5838.300.656 PRESSURE LINE | OEM Genuine Part

Genuine ZF PRESSURE LINE (Part No. 5838.300.656). Found in: P.T.O. Shaft. Also referenced as: 5838300656 / 5838.300.656 / 5838 300 656.

Overview

The ZF 5838.300.656 PRESSURE LINE is a critical hydraulic conduit within the ZF powershift transmission assembly, specifically engineered to route high-pressure transmission fluid from the pump to the valve body and clutch packs. This OEM genuine part, identified by SKU 5838.300.656, ensures precise fluid delivery for clutch engagement and gear selection in heavy-duty construction machinery. Constructed from hardened steel to withstand extreme hydraulic pressures, this pressure line maintains the integrity of the transmission’s lubrication and cooling circuits. When paired with a properly functioning 5838109007: DIFFERENTIAL and the 0750117075: TAPER ROLLER BEARING, the entire drivetrain operates with optimal efficiency under demanding loads.

Symptoms of Failure

  • Hydraulic fluid leaks at the transmission housing: A cracked or corroded 5838.300.656 pressure line often causes visible oil seepage near the valve body, leading to low fluid levels and erratic shifting.
  • Delayed or harsh gear engagement: When this line becomes blocked or deformed, insufficient pressure reaches the clutch packs, resulting in sluggish acceleration or sudden jolts during gear changes.
  • Transmission overheating: A compromised pressure line restricts fluid flow, reducing cooling capacity and causing the transmission to run at elevated temperatures, which accelerates wear on components like the 2095209019: DIFFERENTIAL.
  • Unusual whining or grinding noises: Air ingress through a damaged line creates cavitation in the hydraulic system, producing audible noise and potential damage to internal seals and the 0631329086: SPRING PIN assembly.

Technical Specifications

Specification Detail
Part Number 5838.300.656
Material Hardened alloy steel with corrosion-resistant coating
Length Approx. 320 mm
Outer Diameter 12 mm
Wall Thickness 2.5 mm
Weight 0.45 kg
OEM Reference ZF 5838.300.656
Operating Pressure Up to 25 bar
Thread Type M14 x 1.5

Compatibility

This pressure line is designed for use in ZF’s WG series powershift transmissions commonly found in wheel loaders, graders, and excavators. Compatible models include the WG180, WG200, WG210, and WG250 series. It also integrates with certain variants of the ZF 4WG-200 and 6WG-200 transmissions used in construction machinery from manufacturers like Liebherr, Volvo, and Caterpillar. Always verify fitment with your specific transmission serial number before installation.

Related Components

Part Number Name Function
5838109007 DIFFERENTIAL Distributes torque between drive wheels
0750117075 TAPER ROLLER BEARING Supports axial and radial loads in gear sets
2095209019 DIFFERENTIAL Rear axle differential for load distribution
0631329086 SPRING PIN Secures linkages and alignment pins
5838300817 THRUST WASHER Reduces axial friction in planetary gears
5838300682 DIFFERENTIAL AXLE Transfers power to differential side gears
5838300811 THRUST WASHER Prevents gear end-play in clutch packs
5841302064 THRUST WASHER Spacer for differential bearing preload
5838300137 OUTER CLUTCH DISK Friction surface for clutch engagement
5838300138 INNER CLUTCH DISK Steel separator in clutch pack assembly
Section

P.T.O. Shaft

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