Overview
The ZF 5838.300.672 Axle Flared Tube is a precision-engineered hydraulic conduit designed to route pressurized transmission fluid within the final drive assembly of heavy-duty construction machinery. This OEM genuine part, identified by SKU 5838.300.672, functions as a critical connection between the differential housing and the axle shaft, ensuring consistent lubrication and cooling of planetary gears. Constructed from high-tensile steel with a flared end fitting, it withstands extreme pressure fluctuations and thermal cycling common in excavators and wheel loaders. When installed alongside a 5838109007: DIFFERENTIAL, this tube maintains hydraulic integrity for the entire drivetrain system.
Symptoms of Failure
- Hydraulic fluid seepage at axle flange connection – Visible oil residue around the tube end indicates a compromised flare seal, often leading to gradual pressure loss and transmission overheating.
- Intermittent gear engagement hesitation – A cracked or corroded tube restricts fluid flow, causing delayed clutch pack actuation and rough shifting during load cycles.
- Metallic debris in transmission oil – Internal tube wall erosion from cavitation introduces steel particles into the system, accelerating wear on the 0750117075: TAPER ROLLER BEARING and adjacent components.
- Audible whining from final drive – Insufficient lubrication due to tube blockage creates metal-on-metal contact, producing a high-pitched noise that intensifies under load.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 5838.300.672 |
| Material | SAE 1018 Carbon Steel, Zinc-Nickel Plated |
| Overall Length | 285 mm ± 1.5 mm |
| Tube Outer Diameter | 12.7 mm (0.5 in) |
| Flare Angle | 45° SAE Standard |
| Weight | 0.34 kg (0.75 lbs) |
| OEM Reference | ZF 5838.300.672 |
| Burst Pressure Rating | 350 bar (5,075 psi) |
Compatibility
This flared tube is engineered for ZF powershift transmissions commonly deployed in construction equipment. It is directly compatible with the following models: WG180, WG200, WG211, and WG250 series. The part also integrates with the 2095209019: DIFFERENTIAL assembly in WG200 variants and requires a 0631329086: SPRING PIN for secure flange retention during high-vibration operation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109007 | DIFFERENTIAL | Distributes torque between axle shafts |
| 0750117075 | TAPER ROLLER BEARING | Supports axial and radial loads on differential |
| 2095209019 | DIFFERENTIAL | High-capacity unit for WG200 transmissions |
| 0631329086 | SPRING PIN | Secures tube flange to housing |
| 5838300817 | THRUST WASHER | Controls axial clearance in differential |
| 5838300682 | DIFFERENTIAL AXLE | Transfers power to wheel hubs |
| 5838300811 | THRUST WASHER | Reduces friction on axle shaft |
| 5841302064 | THRUST WASHER | High-load washer for planetary gears |
| 5838300137 | OUTER CLUTCH DISK | Provides friction surface for gear engagement |
| 5838300138 | INNER CLUTCH DISK | Steel separator for clutch pack |
