ZF 5838.300.682 DIFFERENTIAL AXLE | OEM Genuine Part

Genuine ZF DIFFERENTIAL AXLE (Part No. 5838.300.682). Found in: Differential. Also referenced as: 5838300682 / 5838.300.682 / 5838 300 682.

Overview

The ZF 5838.300.682 DIFFERENTIAL AXLE is a critical power distribution component engineered for heavy-duty construction machinery drivelines. This OEM genuine part sits at the core of the axle assembly, transferring torque from the driveshaft to the wheel ends while allowing differential speed between left and right wheels during turns. Designed for ZF’s advanced transmission systems, the SKU 5838.300.682 ensures precise gear meshing and load handling in demanding environments such as wheel loaders, graders, and dump trucks. It works in tandem with the 5838109007: DIFFERENTIAL to maintain optimal traction and stability under heavy loads.

Symptoms of Failure

When the ZF 5838.300.682 differential axle begins to wear, operators may notice these specific failure indicators:

  • Oil leaks around the axle housing – Worn seals or cracked casing allow lubricant to escape, leading to contamination and overheating.
  • Gear slipping or clunking noises – Damaged internal splines or bearing surfaces cause intermittent torque loss and audible grinding during acceleration or turning.
  • Vibration during low-speed operation – Uneven wear on the differential gears creates rhythmic shaking, especially under load in reverse or tight maneuvers.
  • Uneven tire wear or wheel hop – A failing axle fails to distribute power evenly, causing premature tread wear and loss of traction on uneven terrain.

Technical Specifications

Parameter Specification
Part Number 5838.300.682
Type Differential Axle Assembly
Material Forged alloy steel with induction-hardened splines
Weight Approx. 18.5 kg (40.8 lbs)
Overall Length 420 mm
Spline Count 32 (input side)
OEM Reference ZF 5838.300.682
Operating Temperature Range -40°C to +120°C

Compatibility

This differential axle is designed for integration with ZF’s heavy-duty transmission families, particularly the WG180, WG200, and WG210 series. It is commonly used in construction machinery such as Liebherr, Volvo, and Caterpillar wheel loaders equipped with ZF drivetrains. For proper assembly, pair this axle with the 0750117075: TAPER ROLLER BEARING to support axial loads, and the 2095209019: DIFFERENTIAL for complete gear set alignment. Secure the assembly using the 0631329086: SPRING PIN to lock components in place.

Related Components

Part Number Name Function
5838109007 DIFFERENTIAL Distributes torque between axle shafts
0750117075 TAPER ROLLER BEARING Supports radial and axial loads on axle
2095209019 DIFFERENTIAL Complete differential unit for gear housing
0631329086 SPRING PIN Secures differential components to axle shaft
5838300817 THRUST WASHER Reduces axial friction between gears
5838300811 THRUST WASHER Prevents gear end-play in differential
5841302064 THRUST WASHER Spacer for crown wheel alignment
5838300137 OUTER CLUTCH DISK Friction surface for locking differential
5838300138 INNER CLUTCH DISK Steel plate for clutch pack assembly
2095309052 CROWN WHEEL Ring gear meshing with pinion for final drive
Section

Differential

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