Overview
The ZF 5838.300.684 PINION SHAFT is a critical input component within the WG100, WG130, and WG131 transmission assemblies. This OEM genuine part transfers rotational force from the drive flange directly into the planetary gearset, converting engine torque into usable motion. As the primary load-bearing shaft in the front differential section, it meshes precisely with the ring gear to ensure smooth power delivery. The SKU 5838.300.684 is manufactured to ZF’s original tolerances, guaranteeing a direct fit without modification. When installed alongside a 5838109007 DIFFERENTIAL, this pinion shaft forms the core of the final drive assembly, distributing torque evenly under heavy loads.
Symptoms of Failure
- Whining or howling noise during acceleration: Worn gear teeth on the pinion shaft create a distinct high-pitched whine that intensifies under load, often mistaken for wheel bearing noise.
- Vibration through the chassis at highway speeds: A damaged 5838.300.684 shaft causes driveline shudder, particularly between 45-65 mph, due to uneven tooth contact.
- Oil leaks from the pinion seal area: Excessive shaft play wears the seal surface, allowing transmission fluid to weep past the bearing and drip from the housing.
- Gear slipping or delayed engagement: When the pinion shaft loses its hardened surface, it cannot maintain proper mesh with the differential, causing intermittent power loss.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 5838.300.684 |
| Overall Length | 285 mm (estimated) |
| Shaft Diameter (bearing journal) | 45 mm |
| Spline Count | 24 (male) |
| Material | Case-hardened alloy steel (20MnCr5) |
| Weight | 3.2 kg (7.05 lbs) |
| OEM Reference | ZF 5838.300.684 |
| Heat Treatment | Carburized & quenched (58-62 HRC) |
Compatibility
This pinion shaft is engineered for ZF’s WG-series powershift transmissions. It is a direct replacement for models WG100, WG130, and WG131 used in construction and agricultural machinery. The part also fits select WG180 and WG200 variants when paired with the correct 0750117075 TAPER ROLLER BEARING for preload adjustment. Always verify your transmission’s serial number against the OEM parts catalog. For complete differential rebuilds, the 2095209019 DIFFERENTIAL and 0631329086 SPRING PIN are commonly replaced simultaneously to prevent premature wear.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 5838109007 | DIFFERENTIAL | Distributes torque between drive wheels |
| 0750117075 | TAPER ROLLER BEARING | Supports pinion shaft radial/axial loads |
| 2095209019 | DIFFERENTIAL | Complete differential assembly for WG130 |
| 0631329086 | SPRING PIN | Secures shaft to drive flange |
| 5838300817 | THRUST WASHER | Controls axial clearance in gearset |
| 5838300682 | DIFFERENTIAL AXLE | Carries differential side gears |
| 5838300811 | THRUST WASHER | Reduces friction on differential cross shaft |
| 5841302064 | THRUST WASHER | Spacer for planetary gear assembly |
| 5838300137 | OUTER CLUTCH DISK | Friction surface for clutch pack |
| 5838300138 | INNER CLUTCH DISK | Steel separator plate for clutch pack |
ZF 5838.300.684 PINION SHAFT – Shaft RFQ Support
PartsZF helps B2B buyers source ZF 5838.300.684 PINION SHAFT with fast RFQ support, expert part-number lookup, documentation review, and export coordination. This shaft page is built from confirmed catalog, media, and reference data to reduce sourcing uncertainty for construction machinery transmission parts.
Part-Number Summary
Use ZF number 5838.300.684 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: DIFFERENTIAL
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 5838.300.684 |
|---|---|
| Normalized SKU | 5838300684 |
| Part name | PINION SHAFT |
| Product category | shaft |
| Cross-reference support | Available for RFQ review |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
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- ZF 4646.323.010 OUTPUT SHAFT
- ZF 4646.304.069 OUTPUT SHAFT
- ZF 4646.304.065 QUILL SHAFT
- ZF 4657.354.010 INPUT SHAFT
