ZF 5838.300.816 REAR AXLE HOUS. | OEM Genuine Part

Genuine ZF REAR AXLE HOUS. (Part No. 5838.300.816). Found in: Rear Axle Hous.. Also referenced as: 5838300816 / 5838.300.816 / 5838 300 816.

Overview

The ZF 5838.300.816 REAR AXLE HOUS. is a critical structural component within the final drive assembly of heavy-duty construction machinery. This OEM genuine part encases the differential and axle shafts, providing the rigid support necessary to transfer torque from the transmission to the wheels. As the primary load-bearing shell, it maintains precise gear alignment under extreme stress. The SKU 5838.300.816 is engineered to ZF’s exacting tolerances, ensuring a direct fit without modification. It works in concert with the 5838109021: DIFFERENTIAL to distribute power evenly, while the 0750117075: TAPER ROLLER BEARING supports rotational loads within the housing cavity.

Symptoms of Failure

  • Visible oil seepage from axle seals: A cracked or warped housing often leads to lubricant escaping past the seals, leaving puddles under the machine.
  • Abnormal whining or grinding noises: When the housing loses its structural integrity, the 2095209019: DIFFERENTIAL can shift out of alignment, causing metal-on-metal contact.
  • Vibration during low-speed turns: A deformed housing prevents the 0631329086: SPRING PIN from locking components securely, leading to driveline shudder.
  • Premature bearing wear: Misalignment forces the taper roller bearings to operate at incorrect angles, accelerating failure.

Technical Specifications

Parameter Value
OEM Part Number 5838.300.816
Material Ductile Cast Iron (GJS-500-7)
Weight (approx.) 42.5 kg (93.7 lbs)
Overall Length 620 mm
Mounting Bolt Pattern 12 x M16 on 180 mm PCD
Axle Tube Diameter 110 mm
Surface Treatment Phosphate coating for corrosion resistance

Compatibility

This rear axle housing is designed for ZF’s heavy-duty powershift transmission series commonly used in wheel loaders and graders. It is a direct fit for the WG180 and WG200 transmission models. It also integrates with the WG150 series when paired with specific differential carriers. Always verify the housing casting number against your machine’s serial plate before ordering.

Related Components

Part Number Name Function
5838109021 DIFFERENTIAL Distributes torque to axle shafts
0750117075 TAPER ROLLER BEARING Supports differential carrier rotation
2095209019 DIFFERENTIAL Alternate gear set for high-torque applications
0631329086 SPRING PIN Locks differential cross shaft in place
5838300817 THRUST WASHER Reduces axial play in differential assembly
5838300682 DIFFERENTIAL AXLE Transfers power from differential to wheel hub
5838300811 THRUST WASHER Controls side gear clearance
5841302064 THRUST WASHER Spacer for pinion gear stack-up
5838300812 SEALING RING Prevents oil leakage at housing joints
5838300137 OUTER CLUTCH DISK Friction surface for differential lock-up
Section

Rear Axle Hous.

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