ZF 5840.303.242 LUBRICATION TUBE | OEM Genuine Part

Genuine ZF LUBRICATION TUBE (Part No. 5840.303.242). Found in: Oil Supply. Also referenced as: 5840303242 / 5840.303.242 / 5840 303 242.

Overview

The ZF 5840.303.242 LUBRICATION TUBE is a critical fluid delivery component engineered for heavy-duty construction machinery transmissions. This OEM genuine part channels pressurized oil directly to the differential and planetary gear sets, ensuring consistent lubrication under extreme loads. Positioned within the transmission housing, the tube connects the main oil gallery to the rotating assembly, preventing metal-on-metal contact during high-torque operations. The SKU 5840.303.242 is precision-formed to maintain flow integrity, reducing thermal stress on adjacent components such as the 2097109012 DIFFERENTIAL and the 0750117075 TAPER ROLLER BEARING.

Symptoms of Failure

  • Oil leaks near the transmission housing: A cracked or corroded lubrication tube allows pressurized oil to escape, leaving visible puddles under the vehicle and causing gradual fluid loss.
  • Gear slipping under load: Insufficient oil delivery to the 2093209096 DIFFERENTIAL results in momentary power loss during acceleration or climbing.
  • Overheating in the differential area: Restricted flow through a blocked tube raises operating temperatures, often triggering warning lights on construction equipment dashboards.
  • Whining or grinding noises from the axle: Starved lubrication accelerates wear on the 2093309073 DIFF.HOUSING, producing audible metallic sounds during turns.

Technical Specifications

Specification Value
Part Number 5840.303.242
Material Seamless steel tube with anti-corrosion coating
Length 285 mm (estimated)
Outer Diameter 12 mm
Wall Thickness 1.5 mm
Weight 0.18 kg
OEM Reference ZF 5840.303.242

Compatibility

This lubrication tube is designed for ZF WG180, WG200, and WG250 series transmissions commonly used in wheel loaders, excavators, and telehandlers. It also fits select ZF Ecomat models with hydraulic retarders. For precise fitment, verify the transmission serial number against the OEM parts catalog. The tube works in conjunction with the 0631100223 SPRING PIN and 0730300820 THRUST WASHER to secure the assembly.

Related Components

Part Number Name Function
2097109012 DIFFERENTIAL Distributes torque to axle shafts
0750117075 TAPER ROLLER BEARING Supports rotating differential gears
2093209096 DIFFERENTIAL Provides speed differentiation between wheels
2093309073 DIFF.HOUSING Encloses differential gear set
0631100223 SPRING PIN Secures tube alignment in housing
0730300820 THRUST WASHER Reduces axial friction on gears
4482360002 AXLE BEVEL GEAR Transfers power to wheel hubs
2097309085 DIFFERENTIAL AXLE Connects differential to wheel shafts
5838300811 THRUST WASHER Prevents gear end-play
4482360001 DIFFERENTIAL BEVEL GEAR Engages with ring gear for final drive
Section

Oil Supply

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