Overview
The ZF 6009.047.420 CONTROL UNIT is a critical electronic module responsible for managing hydraulic pressure modulation and shift timing within the WG200 transmission series. Positioned on the valve body assembly, this OEM genuine part interprets input from the vehicle’s ECU to execute precise gear engagements. The SKU 6009.047.420 directly replaces the original factory-installed unit, ensuring that shift quality and torque converter lockup remain within ZF’s stringent tolerances. When paired with a properly sealed TRANSMISSION HOUSING (4644101249) and a robust TRANSMISSION HOUSING (4644301402), this control unit forms the electronic backbone of the entire gearbox.
Symptoms of Failure
- Erratic or delayed shifting: A worn 6009.047.420 often causes the transmission to hesitate before engaging gears, particularly during upshifts from 2nd to 3rd.
- Intermittent limp mode activation: Faulty internal solenoids trigger diagnostic trouble codes, forcing the WG200 into a reduced-power safety mode.
- Harsh engagement or flare: When the control unit loses calibration, gear engagement becomes jarring, or the transmission slips between shifts under load.
- Oil contamination in the connector: Leaking internal seals allow transmission fluid to migrate into the wiring harness, causing short circuits and intermittent electrical faults.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 6009.047.420 |
| Material | Die-cast aluminum housing with glass-filled nylon solenoid body |
| Weight | 1.85 kg (4.08 lbs) |
| Dimensions (L x W x H) | 210 mm x 140 mm x 65 mm |
| OEM Reference | ZF 6009 047 420 |
| Operating Voltage | 12V DC (nominal) |
| Sealing Interface | Requires O-RING (0634306323) for leak-free installation |
Compatibility
This control unit is engineered specifically for ZF’s WG series powershift transmissions. It is a direct fit for the WG200 and WG180 models, commonly found in medium-duty trucks, buses, and construction equipment. The unit also integrates with the WG210 variant when used with the correct COVER PLATE (4644301298). Always verify the transmission serial number against the OEM parts catalog before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101249 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4644301402 | TRANSMISSION HOUSING | Secondary housing for valve body area |
| 4644301298 | COVER PLATE | Seals the control unit access port |
| 0634306323 | O-RING | Prevents fluid leakage at housing joints |
| 0636305026 | SCREW PLUG | Seals hydraulic test ports |
| 4644301279 | SCREEN SHEET | Filters debris from hydraulic fluid |
| 4644301088 | SEALING CAP | Protects electrical connector from moisture |
| 4644159357 | SHIFT SYSTEM | Mechanical linkage for manual override |
| 4644306513 | COVER | Upper access cover for solenoid pack |
| 4644306555 | COVER | Lower access cover for valve body |
ZF 6009.047.420 CONTROL UNIT – Control Unit RFQ Support
ZF 6009.047.420 CONTROL UNIT is treated as a control-system part-number lookup item. Send visible markings, machine details, and documentation needs for RFQ review.
Part-Number Summary
Use ZF number 6009.047.420 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.047.420 |
|---|---|
| Normalized SKU | 6009047420 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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