Overview
The ZF 6009.047.591 CONTROL UNIT is a critical electronic module that governs hydraulic valve actuation within the WG 200 Series transmission. This OEM genuine part, identified by SKU 6009.047.591, sits directly on the valve body assembly and interprets input signals to regulate clutch pressure and shift timing. It interfaces seamlessly with the 4644101220: TRANSMISSION HOUSING and the 4644301221: TRANSMISSION HOUSING to ensure precise fluid routing. Without this control unit, the transmission cannot execute gear changes or maintain torque converter lockup.
Symptoms of Failure
- Erratic shift timing or gear slipping – The control unit fails to send proper signals, causing delayed or harsh engagement between gears.
- Transmission stuck in limp mode – A degraded 6009.047.591 unit often forces the WG200 into a single-gear safety mode, limiting vehicle speed to 30-40 mph.
- Intermittent loss of communication – Faulty internal circuitry leads to sporadic CAN bus errors, triggering dashboard warning lights and erratic behavior.
- No response to gear selector input – The unit may completely stop processing commands, leaving the transmission in neutral or park regardless of driver selection.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 6009.047.591 |
| OEM Reference | ZF 6009.047.591 |
| Material | Die-cast aluminum housing with epoxy-sealed PCB |
| Weight | 0.85 kg (1.87 lbs) |
| Dimensions (L x W x H) | 180 mm x 120 mm x 45 mm |
| Operating Voltage | 12V DC / 24V DC |
| Connector Type | 24-pin AMP Junior Timer |
| Operating Temperature | -40°C to +125°C |
Compatibility
This control unit is engineered for the ZF WG200 Series transmissions, including models such as WG180, WG200, and WG210. It is also backward-compatible with certain WG150 variants when used with the appropriate 0730365067: TYPE PLATE for identification. For secure mounting, pair it with the 0631311009: GROOVED STUD to ensure proper grounding and vibration resistance. Always verify your transmission serial number against the OEM reference before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4644101220 | TRANSMISSION HOUSING | Encloses gear train and valve body assembly |
| 4644301221 | TRANSMISSION HOUSING | Alternate housing variant for WG200 series |
| 0730365067 | TYPE PLATE | Identification tag for transmission model |
| 0631311009 | GROOVED STUD | Mounting fastener for control unit |
| 4644303060 | COVER PLATE | Seals valve body access port |
| 4644303061 | COVER PLATE | Alternate cover plate with gasket |
| 0634306525 | O-RING | Hydraulic seal for control unit interface |
| 0636305026 | SCREW PLUG | Closes test ports on valve body |
| 4644301279 | SCREEN SHEET | Filters debris from hydraulic fluid |
| 4644301088 | SEALING CAP | Protects unused electrical connectors |
ZF 6009.047.591 CONTROL UNIT – Control Unit RFQ Support
PartsZF supports RFQ review for ZF 6009.047.591 CONTROL UNIT in transmission control-system sourcing. The key step is confirming the part number against the machine or removed-unit evidence.
Part-Number Summary
Use ZF number 6009.047.591 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.047.591 |
|---|---|
| Normalized SKU | 6009047591 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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