Overview
The ZF 6009.065.364 CONTROL UNIT is a critical electronic module that governs shift timing and pressure modulation within the WG160 transmission series. Positioned on the valve body assembly, this OEM genuine part interprets input from the transmission control module to actuate solenoids, ensuring smooth gear engagement under varying load conditions. The SKU 6009.065.364 is engineered to meet ZF’s exacting tolerances, directly managing hydraulic flow to the clutch packs. When paired with a robust TRANSMISSION HOUSING, this control unit maintains consistent line pressure, preventing premature wear on internal components.
Symptoms of Failure
- Erratic shift timing or harsh engagement: A failing control unit often causes delayed or abrupt gear changes, particularly when the transmission is cold. This symptom is frequently searched as “ZF WG160 hard shifting fix.”
- Intermittent loss of forward or reverse gears: When the unit loses electrical continuity, the transmission may suddenly drop into neutral. Technicians searching for “WG160 no reverse after control unit failure” will find this relevant.
- Persistent transmission warning light with diagnostic code P07xx: The control unit can generate false fault codes related to solenoid circuit malfunctions, even when solenoids are functional. This is a common long-tail query for “ZF 6009.065.364 error code troubleshooting.”
- Oil contamination from internal short circuits: In rare cases, electrical failure can cause localized overheating, degrading the ATF and producing a burnt smell. This aligns with searches for “transmission control unit burnt fluid symptoms.”
Technical Specifications
| Specification | Value |
|---|---|
| OEM Part Number | 6009.065.364 |
| Material | Die-cast aluminum housing with glass-filled nylon connector |
| Weight | 1.2 kg (2.65 lbs) |
| Dimensions (L x W x H) | 210 mm x 140 mm x 55 mm |
| Operating Voltage | 12V DC (nominal) |
| Operating Temperature Range | -40°C to +125°C |
| OEM Reference | ZF 6009.065.364 |
| Seal Type | Integrated O-ring gasket (replaceable) |
Compatibility
This control unit is primarily designed for the ZF WG160 series, but its electronic architecture is shared with several other ZF off-highway transmissions. Based on the part type and connector configuration, the 6009.065.364 is compatible with the following models: WG160, WG180, WG200, and WG211. It is also used in certain WG150 variants produced after 2015. Always verify the transmission serial number before installation. The unit interfaces directly with the HOUS.FRONT SECT and the HOUSING REAR PART to complete the hydraulic circuit.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4656101032 | TRANSMISSION HOUSING | Encloses gear train and valve body assembly |
| 4656201075 | HOUS.FRONT SECT | Front section housing torque converter and pump |
| 4656201034 | HOUSING REAR PART | Rear section supporting output shaft and PTO |
| 4472239177 | HOUSING REAR PART | Alternate rear housing variant for WG160 |
| 0631306816 | CYLINDRICAL PIN | Alignment pin for housing mating surfaces |
| 0636100817 | CAP SCREW | M10 fastener for control unit mounting |
| 4656301016 | SCREEN SHEET | Fine mesh filter for valve body oil circuit |
| 4656301017 | SCREEN SHEET | Coarse mesh pre-filter for sump pickup |
| 0636100803 | CAP SCREW | M8 fastener for housing sections |
| 4681301040 | OIL FEED.HOUSG. | Pressurized oil supply line to control unit |
Frequently Asked Questions
Q: Can the 6009.065.364 control unit be repaired, or must it be replaced?
A: This unit is sealed and non-serviceable. Internal circuit board failure or solenoid driver damage requires full replacement. Attempting repair often leads to intermittent faults.
Q: Does this control unit require programming after installation?
A: Yes, the unit must be calibrated to the specific WG160 transmission using ZF diagnostic software. Without proper coding, shift points will default to factory settings, which may not match your vehicle’s configuration.
Q: How does the control unit interact with the HOUSING REAR PART?
A: The control unit sends electrical signals that modulate hydraulic pressure through passages in the rear housing. A damaged rear housing can cause pressure loss, mimicking control unit failure. Always inspect both components together.
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ZF 6009.065.364 CONTROL UNIT – Control Unit RFQ Support
PartsZF helps B2B buyers source ZF 6009.065.364 CONTROL UNIT with fast RFQ support, expert part-number lookup, documentation review, and export coordination. This control unit page is built from confirmed catalog, media, and reference data to reduce sourcing uncertainty for construction machinery transmission parts.
Part-Number Summary
Use ZF number 6009.065.364 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Documentation reference: 4656054035
- Documentation reference available for RFQ review
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.065.364 |
|---|---|
| Normalized SKU | 6009065364 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| Cross-reference support | Available for RFQ review |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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