Overview
The ZF 6009.092.265 CONTROL UNIT is a critical electro-hydraulic module within the WG210 series transmission. It governs shift timing, pressure modulation, and clutch engagement by processing electronic signals from the vehicle’s ECU and directing hydraulic flow to the valve body. Positioned on the upper side of the main casing, this OEM genuine part (SKU: 6009.092.265) ensures precise gear transitions under heavy load. When paired with a robust TRANSMISSION HOUSING, the control unit maintains stable oil pressure across all operating temperatures.
Symptoms of Failure
- Erratic or delayed shifting – The transmission hesitates or slams into gear, especially during upshifts from 2nd to 3rd, indicating a failing control unit.
- Intermittent loss of forward or reverse – The vehicle may suddenly lose drive power, then resume after a restart, a classic sign of internal solenoid wear in the 6009.092.265.
- Transmission overheating with no diagnostic codes – A worn control unit can cause continuous clutch slip, generating excess heat without triggering a check-engine light.
- Oil contamination in the wiring harness – Hydraulic fluid wicking up the connector pins signals a cracked control unit housing, often requiring replacement of both the unit and the HOUS.FRONT SECT.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number (SKU) | 6009.092.265 |
| OEM Reference | ZF 6009 092 265 |
| Material | Die-cast aluminum alloy with nitrile seals |
| Weight | 1.85 kg (4.08 lbs) |
| Dimensions (L × W × H) | 210 mm × 140 mm × 65 mm |
| Operating Voltage | 12V / 24V DC (self-regulating) |
| Hydraulic Ports | 6 (4 supply, 2 return) |
| Torque Spec (mounting bolts) | 18 Nm |
Compatibility
This control unit is engineered for the ZF WG210 series but also fits select WG180, WG200, and WG250 models produced after 2008. It directly replaces part numbers 6009.092.264 and 6009.092.263. For proper installation, ensure the HOUSING REAR PART is free of cracks and that the CYLINDRICAL PIN aligns the unit to the valve body. Always verify the transmission serial number against ZF’s compatibility chart before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657101033 | TRANSMISSION HOUSING | Main structural casing for gear sets |
| 4657201027 | HOUS.FRONT SECT | Front section enclosing torque converter |
| 4657201012 | HOUSING REAR PART | Rear section supporting output shaft |
| 0631306792 | CYLINDRICAL PIN | Alignment dowel for control unit |
| 0636100801 | CAP SCREW | M8 bolt for housing fastening |
| 4656301148 | FIXING PLATE | Retains control unit to valve body |
| 4657301032 | SCREEN SHEET | Fine mesh filter for hydraulic fluid |
| 4657301033 | SCREEN SHEET | Coarse mesh pre-filter for oil pump |
| 0636100803 | CAP SCREW | M10 bolt for rear housing |
| 4681301040 | OIL FEED.HOUSG. | Pressurized oil supply conduit |
ZF 6009.092.265 CONTROL UNIT – Control Unit RFQ Support
ZF 6009.092.265 CONTROL UNIT is treated as a control-system part-number lookup item. Send visible markings, machine details, and documentation needs for RFQ review.
Part-Number Summary
Use ZF number 6009.092.265 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.092.265 |
|---|---|
| Normalized SKU | 6009092265 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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