Overview
The ZF 6009.092.414 CONTROL UNIT is a critical electronic module responsible for managing shift timing, clutch pressure, and torque converter lock-up within the WG 210 Series transmission. Positioned on the valve body assembly, this OEM genuine part interprets input from speed sensors and the vehicle’s ECU to ensure precise gear engagement. The SKU 6009.092.414 is engineered to meet ZF’s original factory tolerances, making it a direct replacement for failed units in heavy-duty drivelines.
Symptoms of Failure
- Erratic shifting or gear hunting – The transmission fails to hold a gear or shifts randomly at highway speeds, often caused by degraded control unit logic.
- Delayed engagement from Park to Drive – A noticeable 3–5 second lag before the transmission engages, indicating internal solenoid or circuit failure within the 6009.092.414 unit.
- Transmission stuck in limp mode – The system defaults to a single gear (usually 3rd) to protect the drivetrain, triggered by a fault code from the control unit.
- Intermittent loss of communication – Dashboard warning lights and error codes (e.g., P0700) appear sporadically, pointing to a failing control module.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number | 6009.092.414 |
| Material | Die-cast aluminum housing with epoxy-sealed PCB |
| Weight | 1.2 kg (2.65 lbs) |
| Dimensions | 210 mm x 140 mm x 45 mm |
| OEM Reference | ZF 6009.092.414 |
| Operating Voltage | 12V / 24V DC (vehicle-dependent) |
| Connector Type | 35-pin AMP/TE |
Compatibility
This control unit is designed for the ZF WG 210 Series transmission family. It is also compatible with the WG180, WG200, and WG250 models that share the same valve body architecture and electronic interface. Always verify your transmission’s serial number against the OEM parts list before installation.
When replacing the 6009.092.414, it is recommended to inspect the TRANSMISSION HOUSING for cracks or wear, as housing damage can affect control unit alignment. The HOUS.FRONT SECT and HOUSING REAR PART must be free of debris to ensure proper sealing. Additionally, the CYLINDRICAL PIN that locates the control unit should be replaced if corroded.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657101033 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4657201027 | HOUS.FRONT SECT | Front section housing pump and converter |
| 4657201012 | HOUSING REAR PART | Rear housing supporting output shaft |
| 0631306792 | CYLINDRICAL PIN | Alignment dowel for control unit |
| 0636100801 | CAP SCREW | Fastener for valve body cover |
| 4656301148 | FIXING PLATE | Retains control unit to housing |
| 4657301032 | SCREEN SHEET | Fine mesh filter for oil circuit |
| 4657301033 | SCREEN SHEET | Coarse mesh pre-filter |
| 0636100803 | CAP SCREW | Bolt for oil pan attachment |
| 4681301040 | OIL FEED.HOUSG. | Oil supply channel to control unit |
Frequently Asked Questions
Q: Can I install the 6009.092.414 control unit without reprogramming?
A: Yes, this OEM part is plug-and-play for WG210 transmissions. However, some vehicle applications may require a software update to clear fault codes.
Q: How do I test if my control unit is faulty before replacing it?
A: Use a multimeter to check for 12V power at pin 1 and ground continuity at pin 35. If voltage is present but the unit fails to communicate, replacement is necessary.
Q: Is the 6009.092.414 compatible with aftermarket valve bodies?
A: It is designed exclusively for ZF OEM valve bodies. Aftermarket units may have different pinouts or mounting holes, leading to improper sealing.
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ZF 6009.092.414 CONTROL UNIT – Control Unit RFQ Support
PartsZF helps B2B buyers source ZF 6009.092.414 CONTROL UNIT with fast RFQ support, expert part-number lookup, documentation review, and export coordination. This control unit page is built from confirmed catalog, media, and reference data to reduce sourcing uncertainty for construction machinery transmission parts.
Part-Number Summary
Use ZF number 6009.092.414 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Documentation reference: 4657054067
- Documentation reference available for RFQ review
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.092.414 |
|---|---|
| Normalized SKU | 6009092414 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| Cross-reference support | Available for RFQ review |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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