Overview
This genuine ZF 6009.092.613 CONTROL UNIT is a critical electronic module responsible for managing shift timing, pressure modulation, and clutch engagement within the WG160 transmission series. Mounted directly on the valve body assembly, it processes input from speed sensors and driver commands to ensure precise gear transitions under varying load conditions. The SKU 6009.092.613 is engineered as a direct OEM replacement, restoring factory-calibrated performance to heavy-duty commercial vehicles and off-highway equipment. When paired with a robust TRANSMISSION HOUSING, this control unit maintains hydraulic integrity and communication with the drivetrain ECU.
Symptoms of Failure
- Erratic shift patterns or delayed engagement — Worn internal relays cause the transmission to hesitate between gears, especially when cold. This is a common search query for “ZF WG160 shift hesitation fix.”
- Intermittent loss of communication with diagnostic tools — Corroded pins on the 6009.092.613 lead to “no communication” fault codes, often misdiagnosed as wiring harness issues.
- Unexpected downshifting on inclines — A failing control unit misinterprets load signals, causing the transmission to drop to a lower gear without driver input, increasing fuel consumption.
- Transmission enters limp mode without stored codes — The unit’s internal voltage regulator fails, triggering safety protocols even when mechanical components like the HOUS.FRONT SECT remain structurally sound.
Technical Specifications
| Parameter | Value |
|---|---|
| OEM Part Number | 6009.092.613 |
| Material | Glass-filled nylon with aluminum heat sink |
| Weight | 1.2 kg (2.65 lbs) |
| Dimensions (L x W x H) | 210 mm x 140 mm x 45 mm |
| Operating Voltage | 12V / 24V DC (auto-sensing) |
| Operating Temperature | -40°C to +125°C |
| OEM Reference | ZF 6009.092.613 |
| Connector Type | 24-pin AMP Junior Timer |
Compatibility
While primarily designed for the WG160 series, the 6009.092.613 control unit is also compatible with ZF WG180 and WG200 transmissions that share the same electronic architecture. It integrates directly with the HOUSING REAR PART (4656201034) and the HOUSING REAR PART (4472239177) used in later production runs. Always verify the software revision level against your vehicle’s VIN before installation.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4656101032 | TRANSMISSION HOUSING | Encloses gear train and valve body |
| 4656201075 | HOUS.FRONT SECT | Front section supporting torque converter |
| 4656201034 | HOUSING REAR PART | Rear housing for output shaft support |
| 4472239177 | HOUSING REAR PART | Alternate rear housing variant |
| 0631306816 | CYLINDRICAL PIN | Alignment dowel for housing mating |
| 0636100817 | CAP SCREW | M10 bolt for control unit mounting |
| 4656301016 | SCREEN SHEET | Fine mesh filter for oil return line |
| 4656301017 | SCREEN SHEET | Coarse mesh pre-filter for sump |
| 0636100803 | CAP SCREW | M8 bolt for valve body attachment |
| 4681301040 | OIL FEED.HOUSG. | Pressurized oil supply line to clutch packs |
Frequently Asked Questions
Q: Can the 6009.092.613 be reprogrammed for different shift schedules?
A: Yes, this control unit supports flash programming via ZF’s diagnostic interface, but only with OEM-level software tools. Field reprogramming is not recommended without proper calibration data.
Q: Does this part include the mounting bracket or harness?
A: No, the 6009.092.613 is sold as the bare control module only. You will need separate CAP SCREW fasteners and the main wiring harness for installation.
Q: How do I differentiate between a failed control unit and a failed speed sensor?
A: A failed control unit typically shows multiple gear-related fault codes simultaneously, while a single sensor failure produces only one code. Always inspect the SCREEN SHEET for debris contamination before replacing electronics.
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ZF 6009.092.613 CONTROL UNIT – Control Unit RFQ Support
PartsZF helps B2B buyers source ZF 6009.092.613 CONTROL UNIT with fast RFQ support, expert part-number lookup, documentation review, and export coordination. This control unit page is built from confirmed catalog, media, and reference data to reduce sourcing uncertainty for construction machinery transmission parts.
Part-Number Summary
Use ZF number 6009.092.613 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Documentation reference: 4656054073
- Documentation reference: 4656054117
- Documentation reference available for RFQ review
- Documentation reference: 4656054073
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.092.613 |
|---|---|
| Normalized SKU | 6009092613 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| Cross-reference support | Available for RFQ review |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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