Overview
The ZF 6009.092.717 CONTROL UNIT is a critical electronic-hydraulic interface module designed specifically for the WG210 series powershift transmission. This OEM genuine part governs shift timing, pressure modulation, and clutch engagement sequences by processing input signals from the vehicle’s ECU and directing hydraulic flow to the appropriate clutches. Positioned on the exterior of the main gearbox housing, the control unit directly interfaces with the HOUS.FRONT SECT and the HOUSING REAR PART to ensure precise oil routing. The SKU 6009.092.717 is a direct factory replacement, eliminating the need for aftermarket adapters or reprogramming.
Symptoms of Failure
- Erratic or delayed gear engagement: When the control unit’s solenoid drivers degrade, operators may experience a 2-3 second lag between selecting a gear and actual engagement, particularly under load.
- Intermittent transmission slipping: Worn internal pressure regulators cause the unit to fail maintaining clutch pack clamping force, leading to RPM flare without corresponding vehicle acceleration.
- Persistent fault codes for shift solenoid circuits: The onboard diagnostic system will log codes such as “P0740” or “P0753” even after solenoid replacement, pointing directly to a failing control unit.
- Oil contamination in electrical connector: A cracked housing seal allows transmission fluid to migrate into the pin cavity, causing corrosion and short circuits between the control unit and the TRANSMISSION HOUSING ground path.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number (SKU) | 6009.092.717 |
| OEM Reference | ZF 6009.092.717 |
| Material | Die-cast aluminum alloy with stainless steel valve spools |
| Weight | 2.8 kg (6.2 lbs) |
| Dimensions (L x W x H) | 210 mm x 140 mm x 95 mm |
| Operating Voltage | 12V / 24V DC (auto-sensing) |
| Max Hydraulic Pressure | 22 bar (319 psi) |
| Seal Type | Nitrile rubber O-rings (included) |
| Mounting Torque | 25 Nm (18.4 lb-ft) |
Compatibility
This control unit is engineered for the ZF WG210 series, but its valve body architecture and electrical pinout also make it a direct fit for the WG180, WG200, and WG250 transmission families. It is commonly used in municipal trucks, airport ground support equipment, and medium-duty construction vehicles. The unit bolts directly to the CYLINDRICAL PIN alignment dowels on the transmission case, ensuring repeatable positioning during service.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657101033 | TRANSMISSION HOUSING | Main structural casing for gear and clutch assembly |
| 4657201027 | HOUS.FRONT SECT | Front section housing the torque converter and pump |
| 4657201012 | HOUSING REAR PART | Rear section supporting output shaft and PTO interface |
| 0631306792 | CYLINDRICAL PIN | Alignment dowel for control unit mounting |
| 0636100801 | CAP SCREW | M10 fastener for control unit attachment |
| 4656301148 | FIXING PLATE | Retains control unit harness connector |
| 4657301032 | SCREEN SHEET | Fine mesh filter for control unit inlet port |
| 4657301033 | SCREEN SHEET | Coarse mesh pre-filter for return line |
| 0636100803 | CAP SCREW | M12 fastener for housing sections |
| 4681301040 | OIL FEED.HOUSG. | Pressurized oil supply tube to control unit |
ZF 6009.092.717 CONTROL UNIT – Control Unit RFQ Support
ZF 6009.092.717 CONTROL UNIT is treated as a control-system part-number lookup item. Send visible markings, machine details, and documentation needs for RFQ review.
Part-Number Summary
Use ZF number 6009.092.717 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.092.717 |
|---|---|
| Normalized SKU | 6009092717 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
Related Parts
- ZF 4660.106.031 CONTROL UNIT
- ZF 4661.106.013 CONTROL UNIT
- ZF 4660.106.024 CONTROL UNIT
- ZF 4661.106.032 CONTROL UNIT
- ZF 4661.106.014 CONTROL UNIT
