Overview
The ZF 6009.092.808 is a critical OEM genuine component engineered specifically for the WG 160 series transmission. This part functions as a precision-machined adapter or housing element within the clutch and hydraulic control assembly, ensuring correct oil flow and mechanical alignment between the front section and the rear casing. The SKU 6009.092.808 is manufactured to ZF’s original tolerances, guaranteeing a direct fit and long service life. When installed alongside the 4656201075: HOUS.FRONT SECT and the 4656201035: HOUSING REAR PART, it completes the structural integrity of the transmission’s main body.
Symptoms of Failure
- Oil seepage at the transmission mid-section: A worn 6009.092.808 can cause fluid to escape between the front and rear housings, leading to low oil levels and overheating.
- Delayed or harsh gear engagement: If the part loses its sealing or dimensional accuracy, hydraulic pressure drops, resulting in sluggish shifting or hard engagement under load.
- Unusual metallic noise during operation: Misalignment due to a degraded component allows internal gears to contact the housing, producing a grinding or whining sound.
- Contaminated transmission fluid: Cracks or porosity in the part can introduce debris into the oil circuit, accelerating wear on clutches and bearings.
Technical Specifications
| Specification | Detail |
|---|---|
| OEM Part Number | 6009.092.808 |
| Material | High-grade aluminum alloy (die-cast) |
| Weight | Approx. 1.8 kg (4.0 lbs) |
| Dimensions (L x W x H) | 210 mm x 120 mm x 85 mm |
| Surface Treatment | Anodized corrosion protection |
| OEM Reference | ZF WG 160 Series |
Compatibility
This genuine ZF part is primarily designed for the WG 160 series transmission. It is also compatible with the WG 180 and WG 200 models where the same housing architecture is used. The 6009.092.808 interfaces directly with the 4472239178: HOUSING REAR PART and is secured using the 0631306816: CYLINDRICAL PIN for precise alignment. Always verify your transmission model code before ordering.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4656201075 | HOUS.FRONT SECT | Front section housing for clutch assembly |
| 4656201035 | HOUSING REAR PART | Rear casing component for torque converter area |
| 4472239178 | HOUSING REAR PART | Alternate rear housing for specific WG variants |
| 0631306816 | CYLINDRICAL PIN | Alignment pin for housing mating surfaces |
| 0636100817 | CAP SCREW | Fastener for securing housing sections |
| 4656301016 | SCREEN SHEET | Oil filter screen for hydraulic circuit |
| 4656301017 | SCREEN SHEET | Secondary oil filter screen (fine mesh) |
| 0636100803 | CAP SCREW | Bolt for valve body attachment |
| 0501316470 | BREATHER | Pressure equalization vent for transmission |
| 0750301003 | OIL FEED.HOUSG. | Oil supply housing for lubrication system |
Frequently Asked Questions
Q: Can the ZF 6009.092.808 be used in a WG 200 transmission?
A: Yes, this part is cross-compatible with WG 180 and WG 200 models that share the same housing bolt pattern. However, we recommend verifying your transmission serial number against the OEM parts list to confirm fitment.
Q: What tools are needed to replace the 6009.092.808?
A: Replacement typically requires a torque wrench, a set of hex sockets, and a sealant compound for the mating surfaces. The 0631306816: CYLINDRICAL PIN must be removed and replaced to ensure proper alignment during reassembly.
Q: Is this part sold as a genuine OEM ZF component?
A: Absolutely. The 6009.092.808 is an OEM genuine ZF part, not an aftermarket reproduction. It comes with the original factory coating and dimensional certification for the WG 160 series.
📞 Need this part? Contact our ZF specialists:
Email: info@partszf.com |
Phone: +86 158 2286 3467 |
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