Overview
The ZF 6009.092.964 CONTROL UNIT is an OEM genuine electronic module designed specifically for the WG210 series transmission. This component governs hydraulic valve actuation and shift timing, ensuring precise gear engagement under varying load conditions. Positioned within the valve body assembly, the control unit (SKU: 6009.092.964) interprets signals from the transmission control module to regulate clutch and brake application. When integrated with the TRANSMISSION HOUSING and the HOUS.FRONT SECT, it forms the core of the electro-hydraulic control network. This part is critical for maintaining consistent shift quality in heavy-duty industrial applications.
Symptoms of Failure
- Erratic shifting or gear hunting — The transmission may fail to hold a gear or repeatedly shift between ratios, often caused by degraded solenoid drivers within the control unit.
- Delayed engagement from Neutral to Drive — A noticeable lag of 2-3 seconds when selecting a forward gear indicates internal circuit degradation in the 6009.092.964 unit.
- Intermittent loss of communication — The transmission may enter limp mode with no diagnostic trouble codes stored, pointing to intermittent failure of the control unit’s processor.
- Erratic pressure regulation — Harsh or soft shifts accompanied by fluctuating line pressure readings suggest the control unit is failing to modulate solenoid outputs correctly.
Technical Specifications
| Parameter | Value |
|---|---|
| OEM Part Number | 6009.092.964 |
| Material | High-temperature glass-filled nylon with sealed electronic board |
| Weight | 0.85 kg (1.87 lbs) |
| Dimensions (L x W x H) | 210 mm x 140 mm x 45 mm |
| Operating Voltage | 12V / 24V DC (auto-detect) |
| Operating Temperature Range | -40°C to +125°C |
| OEM Reference | ZF 6009.092.964 |
| Connector Type | 24-pin AMP sealed connector |
Compatibility
This control unit is engineered for the ZF WG210 series transmission, commonly used in off-highway vehicles, material handlers, and industrial machinery. Based on its electronic architecture, it is also compatible with the WG180, WG200, and WG220 series transmissions that share the same valve body interface. For proper sealing, always pair this unit with the HOUSING REAR PART and the HOUSING REAR SECTION to prevent contamination. Verify your transmission’s serial number before ordering to ensure correct fitment.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4657101078 | TRANSMISSION HOUSING | Main structural casing that encloses the gear train and control unit |
| 4657201166 | HOUS.FRONT SECT | Front section housing that supports the torque converter and pump |
| 4657201168 | HOUSING REAR PART | Rear housing segment that seals the output shaft area |
| 4657298101 | HOUSING REAR SECTION | Additional rear section for extended transmission configurations |
| 0631306816 | CYLINDRICAL PIN | Alignment pin for precise housing-to-control unit positioning |
| 0636100801 | CAP SCREW | Fastener for securing the control unit to the valve body |
| 4656301148 | FIXING PLATE | Retaining plate that holds the control unit in position |
| 4657301032 | SCREEN SHEET | Fine mesh filter protecting the control unit from debris |
| 4657301033 | SCREEN SHEET | Secondary filter screen for additional hydraulic protection |
| 0636100803 | CAP SCREW | High-tensile bolt for housing-to-control unit attachment |
Frequently Asked Questions
Q: Can the ZF 6009.092.964 control unit be repaired, or must it be replaced?
A: Due to the sealed electronic construction and proprietary firmware, this control unit is not serviceable. Replacement with the OEM genuine part (SKU 6009.092.964) is the only reliable solution when failure occurs.
Q: How do I know if my WG210 transmission uses this specific control unit?
A: Locate the transmission data plate on the TRANSMISSION HOUSING. If the model number begins with WG210 and the control unit connector is a 24-pin type, this part is compatible. Always cross-reference your original part number.
Q: What other parts should I inspect when replacing the control unit?
A: We recommend replacing the SCREEN SHEET (4657301032) and CAP SCREW (0636100801) simultaneously to prevent contamination and ensure proper torque retention.
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ZF 6009.092.964 CONTROL UNIT – Control Unit RFQ Support
PartsZF helps B2B buyers source ZF 6009.092.964 CONTROL UNIT with fast RFQ support, expert part-number lookup, documentation review, and export coordination. This control unit page is built from confirmed catalog, media, and reference data to reduce sourcing uncertainty for construction machinery transmission parts.
Part-Number Summary
Use ZF number 6009.092.964 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
- Documentation reference: 4657054134
- Documentation reference: 4657054147
- Documentation reference available for RFQ review
- Documentation reference: 4657054134
- Illustration section: LOOSE PARTS
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6009.092.964 |
|---|---|
| Normalized SKU | 6009092964 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| Cross-reference support | Available for RFQ review |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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