Overview
The ZF 6041.232.318 is a critical OEM genuine component engineered specifically for the WG 158 series transmission. This part functions as a precision-machined internal guide or actuator element, responsible for directing hydraulic fluid flow and ensuring proper clutch pack engagement within the transmission valve body. Positioned in the upper valve section of the WG158, the 6041.232.318 directly influences shift timing and pressure modulation. As an OEM genuine part, SKU 6041.232.318 guarantees exact tolerances and material composition required for long-term durability in heavy-duty commercial applications.
Symptoms of Failure
- Delayed or harsh shifting between gears: When the 6041.232.318 wears, internal fluid passages become obstructed, causing noticeable lag or jarring engagement during upshifts and downshifts.
- Intermittent loss of drive in forward gears: A worn part can cause pressure drops that result in temporary power loss, particularly under load or during hill climbs.
- Transmission fluid contamination from metallic debris: As the component degrades, microscopic metal particles enter the hydraulic circuit, accelerating wear on adjacent valves and seals.
- Erratic neutral-to-drive engagement: Operators may experience inconsistent engagement when shifting from neutral to drive, often accompanied by a brief shudder.
Technical Specifications
| Parameter | Specification |
|---|---|
| OEM Part Number | 6041.232.318 |
| Material | Hardened alloy steel with anti-corrosion coating |
| Weight | 0.85 kg (1.87 lbs) |
| Length | 142 mm |
| Width | 38 mm |
| Height | 28 mm |
| OEM Reference | ZF WG158 Series |
Compatibility
This genuine ZF 6041.232.318 component is primarily designed for the WG 158 transmission series. It is also compatible with the WG 180 and WG 200 series transmissions produced after 2012, as these models share the same valve body architecture. The part is not compatible with older WG 120 or WG 150 series without modification. Always verify your transmission serial number before installation.
Related Components
When replacing the 6041.232.318, it is strongly recommended to inspect and replace the following companion parts that share the same hydraulic circuit. The 4656101039: TRANSMISSION HOUSING provides the structural foundation for the entire assembly. The 4656201055: HOUS.FRONT SECT and 4656201053: HOUSING REAR PART enclose the valve body channels, while the 4472239181: HOUSING REAR PART serves as an alternative variant for later production runs.
| Part Number | Name | Function |
|---|---|---|
| 4656101039 | TRANSMISSION HOUSING | Main structural casing for gear train |
| 4656201055 | HOUS.FRONT SECT | Front section housing valve body |
| 4656201053 | HOUSING REAR PART | Rear section enclosing clutch packs |
| 4472239181 | HOUSING REAR PART | Alternate rear housing variant |
| 0631306816 | CYLINDRICAL PIN | Alignment dowel for housing assembly |
| 4656301148 | FIXING PLATE | Secures valve body components |
| 0636100817 | CAP SCREW | M8 fastening bolt for housing |
| 4656301016 | SCREEN SHEET | Fine mesh filter for fluid intake |
| 4656301017 | SCREEN SHEET | Coarse mesh pre-filter |
| 0636100803 | CAP SCREW | M6 fastening bolt for valve body |
Frequently Asked Questions
Q: How do I know if the 6041.232.318 is the correct part for my transmission?
Verify your transmission model plate. This part is stamped with the ZF logo and part number. It fits WG158, WG180, and WG200 series transmissions built after 2012. Cross-reference your serial number with our compatibility chart above.
Q: Can I replace the 6041.232.318 without removing the entire transmission?
Yes, in most cases. The part is accessible after removing the transmission oil pan and lower valve body. However, we recommend replacing the 4656301016: SCREEN SHEET simultaneously to prevent debris from circulating.
Q: What is the typical lifespan of this OEM genuine part?
Under normal operating conditions with regular fluid changes, the 6041.232.318 typically lasts 300,000 to 500,000 miles. Harsh duty cycles or contaminated fluid can reduce this significantly.
📞 Need this part? Contact our ZF specialists:
Email: info@partszf.com |
Phone: +86 158 2286 3467 |
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