Overview
The ZF 6057.008.025 CONTROL UNIT is a precision-engineered electro-hydraulic valve body assembly that governs shift timing and pressure modulation within the WG200 transmission series. Positioned directly atop the main gearbox casing, this OEM genuine part interprets electronic signals from the vehicle’s ECU to direct oil flow to clutches and brakes. The SKU 6057.008.025 ensures exact fitment and factory-calibrated performance, eliminating the guesswork of aftermarket alternatives. When paired with a robust TRANSMISSION HOUSING, this control unit forms the central nervous system of the drivetrain, managing torque converter lockup and range selection under heavy-duty cycles.
Symptoms of Failure
- Erratic or delayed gear engagement – A worn 6057.008.025 often causes hesitation when shifting from Neutral to Drive or Reverse, especially under load.
- Harsh shift shock – Degraded solenoids or internal spool valve wear produce jarring upshifts and downshifts, reducing driver comfort and component life.
- Transmission fluid contamination – Internal seal failure within the control unit allows debris to circulate, often visible as dark, burnt-smelling oil on the dipstick.
- Intermittent limp mode activation – Faulty pressure sensors trigger the transmission’s fail-safe strategy, locking the gearbox in a single gear until the unit is replaced.
Technical Specifications
| Parameter | Value |
|---|---|
| Part Number (SKU) | 6057.008.025 |
| OEM Reference | ZF 6057.008.025 |
| Material | Die-cast aluminum body with steel solenoids |
| Weight | 4.2 kg (9.3 lbs) |
| Dimensions (L x W x H) | 320 mm x 210 mm x 95 mm |
| Operating Pressure Range | 8–22 bar |
| Temperature Range | -40°C to +120°C |
Compatibility
This control unit is engineered primarily for the ZF WG200 series transmissions, including the WG180, WG200, and WG210 variants used in municipal trucks, fire apparatus, and off-highway equipment. It directly replaces the original factory unit in models produced after 2008. For full assembly integrity, verify that the HOUS.FRONT SECT and HOUSING REAR PART are free of cracks or warping before installation. The OIL TUBE must also be inspected for blockages to ensure proper hydraulic flow to the control unit.
Related Components
| Part Number | Name | Function |
|---|---|---|
| 4656101023 | TRANSMISSION HOUSING | Main structural casing for gear sets |
| 4656201016 | HOUS.FRONT SECT | Front section housing the torque converter |
| 4656301142 | OIL TUBE | Pressurized fluid delivery line |
| 4656201029 | HOUSING REAR PART | Rear casing supporting output shaft |
| 0631306816 | CYLINDRICAL PIN | Alignment dowel for component registration |
| 4656301148 | FIXING PLATE | Secures control unit to housing |
| 0636102489 | CAP SCREW | High-tensile fastener for assembly |
| 4656301016 | SCREEN SHEET | Fine mesh filter for oil intake |
| 4656301017 | SCREEN SHEET | Secondary filter for valve body circuit |
| 0636100803 | CAP SCREW | M8 bolt for housing attachment |
ZF 6057.008.025 CONTROL UNIT – Control Unit RFQ Support
PartsZF supports RFQ review for ZF 6057.008.025 CONTROL UNIT in transmission control-system sourcing. The key step is confirming the part number against the machine or removed-unit evidence.
Part-Number Summary
Use ZF number 6057.008.025 when sending your RFQ. PartsZF can review dotted, spaced, and compact number formats against the available product and documentation records.
Application Context
This control unit supports control-system sourcing and part-number confirmation for ZF transmission applications. Send machine, transmission, or removed-part evidence with your RFQ for faster review.
Cross Reference Support
If you have an OEM number, old supplier number, or visible marking, include it with your RFQ so PartsZF can compare it with the available records.
Specification Snapshot
| ZF part number | 6057.008.025 |
|---|---|
| Normalized SKU | 6057008025 |
| Part name | CONTROL UNIT |
| Product category | control unit |
| RFQ support | Part-number lookup and documentation review |
| Media support | Product photo or diagram review when available |
Image and Documentation Notes
Current product media status: fallback. Product photos, diagram positions, and nameplate images help speed up part-number confirmation and quotation preparation.
RFQ Checklist
- ZF part number or OEM cross-reference number
- Machine model, transmission model, or nameplate photo
- Removed-part photos or visible markings
- Quantity, destination, and documentation requirements
- Final selection is confirmed by exact part number, machine context, and available documentation.
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